Flevy Management Insights Case Study
RPA for Cost Cutting in Mid-Sized Fitness Equipment Retailer
     Joseph Robinson    |    Cost Cutting


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Cost Cutting to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A mid-sized fitness equipment retailer faced significant market competition and operational inefficiencies, necessitating RPA and Digital Transformation to cut costs and regain market share. The initiative successfully reduced operational costs by 25% and increased market share by 10%, underscoring the importance of Strategic Planning and Innovation in driving business success.

Reading time: 14 minutes

Consider this scenario: A mid-sized fitness equipment retailer is facing intense market competition and operational inefficiencies, driving the need for RPA and Digital Transformation for cost cutting.

It faces external challenges such as a 12% market share loss to e-commerce giants and internal issues such as a 20% increase in operational costs due to outdated manual processes. The primary strategic objective is to streamline operations and regain market share through RPA and improved cost efficiency.



Competitive Landscape

The fitness equipment retail industry is highly competitive with significant pressure from online retailers. We begin our analysis by examining the primary forces that shape this industry:

  • Internal Rivalry: Intense, driven by both large e-commerce giants and numerous specialized niche retailers.
  • Supplier Power: Moderate, as the number of suppliers is limited but they have some leverage due to brand exclusivity.
  • Buyer Power: High, with customers having access to extensive online research and price comparisons.
  • Threat of New Entrants: Moderate, with entry barriers lowered by e-commerce platforms but brand loyalty still plays a role.
  • Threat of Substitutes: Low, as the need for fitness equipment is strong with limited substitutes for dedicated fitness enthusiasts.

Emergent industry trends include increasing online sales and a shift towards smart, connected fitness equipment. Major changes in industry dynamics:

  • Shift to online shopping: Creates opportunities for developing a robust omnichannel strategy but risks further decline in physical store sales.
  • Growing demand for smart equipment: Provides avenues for innovation but requires substantial R&D investment.
  • Increased health consciousness: Expands market potential but also attracts more competitors.
  • Rapid technological advancements: Offer efficiency gains but necessitate continuous investment in technology upgrades.

A STEEPLE analysis reveals several external factors, including social trends towards health and fitness, technological advancements in smart equipment, and economic uncertainties impacting discretionary spending. Political and legal factors include regulations on data privacy, while environmental concerns push for more sustainable product offerings.

For a deeper analysis, take a look at these Competitive Landscape best practices:

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Internal Assessment

The organization possesses strong brand recognition and a loyal customer base but struggles with outdated manual processes and high operational costs.

Benchmarking Analysis

Compared to leading competitors, the organization's operational efficiency is lagging. Industry leaders have adopted RPA to streamline processes, resulting in a 15-20% cost reduction. In contrast, this organization experiences higher labor costs and slower turnaround times due to reliance on manual operations.

Gap Analysis

The Gap Analysis highlights significant discrepancies between current operations and industry best practices. Key gaps include the absence of automated processes, leading to higher error rates and inefficiencies. Addressing these gaps will require investing in RPA technologies and training programs to upskill staff.

4 Actions Framework Analysis

The 4 Actions Framework suggests eliminating redundant manual tasks, reducing operational costs through automation, raising the level of customer service by reallocating human resources to high-touch activities, and creating new value propositions through innovative fitness solutions. Implementing these actions will help bridge the gap between current performance and strategic goals.

Strategic Initiatives

The leadership team formulated strategic initiatives based on the comprehensive understanding gained from the previous industry analysis and internal capability assessment, outlining specific, actionable steps that align with the strategic plan's objectives over a 3-5 year horizon.

  • Implement RPA for Operations: This initiative aims to automate repetitive tasks such as inventory management and order processing, reducing operational costs by 25%. Value creation will come from increased efficiency and reduced error rates. This will require investment in RPA software and training for staff.
  • Develop Omnichannel Strategy: Enhance the customer experience by integrating online and offline sales channels, aiming to increase market share by 10%. Value creation will come through improved customer convenience and increased sales. Resources needed include digital marketing, IT infrastructure, and staff training.
  • Introduce Smart Fitness Equipment: Launch a new line of smart, connected fitness equipment to meet growing consumer demand. This aims to capture 15% of the smart equipment market. Value creation will come from innovation and differentiation. Requires R&D investment, partnerships, and marketing efforts.
  • Cost Cutting through Supplier Negotiations: Renegotiate supplier contracts to reduce input costs by 10%. Value creation will come from improved margins. Requires skilled negotiators and market research.
  • Upskill Workforce for Digital Transformation: Invest in training programs to equip staff with the necessary skills for digital operations. Value creation will come from a more agile and capable workforce. Resources needed include training programs and external experts.

Cost Cutting Implementation KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


You can't control what you can't measure.
     – Tom DeMarco

  • Operational Cost Reduction: A 25% reduction in operational costs will indicate successful RPA implementation.
  • Market Share Growth: A 10% increase in market share will reflect the effectiveness of the omnichannel strategy.
  • Innovation Adoption Rate: Tracking the sales of smart fitness equipment will measure market penetration and acceptance.
  • Supplier Cost Savings: A 10% reduction in supplier costs will validate the effectiveness of renegotiations.
  • Employee Training Completion Rate: The percentage of employees who complete training programs will indicate workforce readiness for Digital Transformation.

These KPIs will provide insights into the effectiveness of strategic initiatives, highlight areas needing attention, and ensure alignment with strategic goals.

For more KPIs, take a look at the Flevy KPI Library, one of the most comprehensive databases of KPIs available. Having a centralized library of KPIs saves you significant time and effort in researching and developing metrics, allowing you to focus more on analysis, implementation of strategies, and other more value-added activities.

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Stakeholder Management

Success of the strategic initiatives hinges on the involvement and support of both internal and external stakeholders, including IT teams, suppliers, and marketing departments.

  • IT Team: Critical for implementing and maintaining RPA solutions.
  • Suppliers: Vital for renegotiating contracts and ensuring supply chain efficiency.
  • Marketing Team: Essential for executing the omnichannel strategy and promoting smart fitness equipment.
  • Employees: Frontline staff and management crucial for adopting new processes and technologies.
  • Customers: Their feedback and adoption are key to the success of new initiatives.
  • Investors: Provide necessary financial backing for technology and marketing investments.
  • Training Partners: Provide expertise and resources for upskilling the workforce.
  • RPA Vendors: Supply and support RPA software solutions.
  • R&D Team: Develops innovative smart fitness equipment.

Stakeholder GroupsRACI
IT Team
Suppliers
Marketing Team
Employees
Customers
Investors
Training Partners
RPA Vendors
R&D Team

We've only identified the primary stakeholder groups above. There are also participants and groups involved for various activities in each of the strategic initiatives.

Learn more about Stakeholder Management Change Management Focus Interviewing Workshops Supplier Management

Cost Cutting Deliverables

These are a selection of deliverables across all the strategic initiatives.

  • RPA Implementation Roadmap (PPT)
  • Omnichannel Strategy Framework (PPT)
  • Supplier Negotiation Guidelines (PPT)
  • Smart Equipment Development Plan (PPT)
  • Workforce Training Toolkit (PPT)

Explore more Cost Cutting deliverables

Cost Cutting Best Practices

To improve the effectiveness of implementation, we can leverage best practice documents in Cost Cutting. These resources below were developed by management consulting firms and Cost Cutting subject matter experts.

Implement RPA for Operations

The implementation team utilized the Value Chain Analysis framework to identify and enhance the key activities that could benefit from RPA. Value Chain Analysis, developed by Michael Porter, breaks down the organization’s activities into primary and support activities to analyze their value contribution. This framework was particularly useful for identifying inefficiencies and potential cost savings in operational processes. The team followed this process:

  • Mapped out all primary and support activities within the organization’s operations, including inbound logistics, operations, outbound logistics, marketing and sales, and service.
  • Identified activities with high manual intervention and error rates, such as inventory management, order processing, and customer service.
  • Assessed the potential for RPA to automate these activities, focusing on areas with the highest impact on cost reduction and efficiency improvement.
  • Developed a detailed implementation plan for deploying RPA in targeted activities, including timelines, resource allocation, and expected outcomes.

The team also employed the Lean Six Sigma framework to streamline processes and eliminate waste. Lean Six Sigma combines Lean manufacturing principles with Six Sigma methodologies to improve process efficiency and quality. This framework was particularly useful for identifying and eliminating non-value-added activities. The team followed this process:

  • Conducted a detailed process mapping exercise to identify all steps involved in key operational processes.
  • Used tools like Value Stream Mapping (VSM) to visualize the flow of materials and information and identify bottlenecks and inefficiencies.
  • Applied Six Sigma techniques, such as DMAIC (Define, Measure, Analyze, Improve, Control), to systematically improve process performance and reduce variability.
  • Implemented Lean principles, such as 5S (Sort, Set in order, Shine, Standardize, Sustain), to organize the workplace and improve efficiency.

The implementation of these frameworks resulted in a 25% reduction in operational costs and a significant decrease in error rates. The organization achieved faster turnaround times and improved customer satisfaction, positioning itself more competitively in the market.

Develop Omnichannel Strategy

The implementation team leveraged the Customer Journey Mapping framework to understand and enhance the customer experience across multiple channels. Customer Journey Mapping is a tool used to visualize the customer’s interactions with the brand from initial contact to purchase and beyond. This framework was particularly useful for identifying pain points and opportunities for improvement in the customer experience. The team followed this process:

  • Identified key customer personas and mapped their journeys across different touchpoints, including online, in-store, and customer service interactions.
  • Collected data through customer surveys, interviews, and analytics to understand customer behavior, preferences, and pain points.
  • Visualized the customer journey using journey maps, highlighting key moments of truth and areas for improvement.
  • Developed an action plan to enhance the customer experience, focusing on seamless integration between online and offline channels.

The team also employed the McKinsey 7S Framework to align internal elements with the omnichannel strategy. The McKinsey 7S Framework examines seven interdependent elements (Strategy, Structure, Systems, Shared Values, Skills, Style, and Staff) to ensure organizational alignment. This framework was particularly useful for ensuring that all aspects of the organization supported the omnichannel strategy. The team followed this process:

  • Conducted an internal assessment to evaluate the current state of the seven elements and their alignment with the omnichannel strategy.
  • Identified gaps and misalignments that could hinder the successful implementation of the strategy.
  • Developed a detailed plan to address these gaps, including changes to organizational structure, systems, and skills development.
  • Implemented changes and monitored progress to ensure continuous alignment and improvement.

The implementation of these frameworks resulted in a 10% increase in market share and enhanced customer satisfaction. The organization successfully integrated online and offline channels, providing a seamless and consistent customer experience.

Introduce Smart Fitness Equipment

The implementation team utilized the Product Life Cycle (PLC) framework to guide the development and launch of smart fitness equipment. The PLC framework describes the stages a product goes through from introduction to decline, providing insights into marketing strategies and resource allocation at each stage. This framework was particularly useful for planning the product launch and managing its growth. The team followed this process:

  • Conducted market research to identify customer needs and preferences for smart fitness equipment.
  • Developed a product development plan, including design, prototyping, and testing phases.
  • Created a marketing strategy for the introduction stage, focusing on awareness and adoption through targeted promotions and partnerships.
  • Monitored product performance and customer feedback to make necessary adjustments and improvements.

The team also employed the Jobs to Be Done (JTBD) framework to understand the functional, emotional, and social jobs that customers want to accomplish with smart fitness equipment. The JTBD framework helps identify customer needs and design products that fulfill those needs. The team followed this process:

  • Conducted interviews and surveys to understand the jobs customers want to accomplish with fitness equipment.
  • Analyzed the data to identify key functional, emotional, and social jobs.
  • Incorporated these insights into the product design, ensuring that the smart fitness equipment met customer needs effectively.
  • Developed marketing messages that communicated how the product fulfills these jobs, enhancing its appeal to target customers.

The implementation of these frameworks resulted in the successful launch of smart fitness equipment, capturing 15% of the market. The organization achieved strong customer adoption and positive feedback, positioning itself as an innovator in the fitness industry.

Cost Cutting through Supplier Negotiations

The implementation team utilized the Kraljic Matrix to categorize suppliers and develop tailored negotiation strategies. The Kraljic Matrix classifies suppliers based on their strategic importance and supply risk, helping organizations prioritize and manage supplier relationships. This framework was particularly useful for identifying high-impact suppliers and developing negotiation strategies to reduce costs. The team followed this process:

  • Mapped out all suppliers and categorized them into four quadrants: strategic, leverage, bottleneck, and non-critical.
  • Identified high-impact suppliers in the strategic and leverage quadrants, where cost savings would have the most significant impact.
  • Developed tailored negotiation strategies for each category, focusing on long-term partnerships with strategic suppliers and aggressive cost negotiations with leverage suppliers.
  • Conducted negotiations with key suppliers, leveraging volume discounts, long-term contracts, and collaborative cost-reduction initiatives.

The team also employed the Total Cost of Ownership (TCO) framework to evaluate the full cost of supplier relationships, beyond just the purchase price. TCO considers all costs associated with acquiring, using, and disposing of a product or service. This framework was particularly useful for identifying hidden costs and opportunities for cost reduction. The team followed this process:

  • Identified all cost components associated with supplier relationships, including purchase price, transportation, storage, and disposal costs.
  • Analyzed the total cost of ownership for key suppliers to identify areas with high hidden costs.
  • Developed strategies to reduce TCO, such as optimizing transportation routes, improving inventory management, and negotiating better payment terms.
  • Implemented TCO reduction initiatives and monitored their impact on overall supplier costs.

The implementation of these frameworks resulted in a 10% reduction in supplier costs and improved supplier relationships. The organization achieved significant cost savings and enhanced its supply chain efficiency.

Upskill Workforce for Digital Transformation

The implementation team utilized the Skills Matrix framework to assess and develop the necessary skills for Digital Transformation. The Skills Matrix is a tool used to map out the skills required for different roles within the organization and identify gaps in current capabilities. This framework was particularly useful for planning targeted training and development programs. The team followed this process:

  • Identified key skills required for Digital Transformation, including technical skills, process management, and change management.
  • Mapped out the current skills of employees and identified gaps in critical areas.
  • Developed a comprehensive training and development plan to address these gaps, including in-house training, external courses, and certifications.
  • Implemented training programs and monitored progress to ensure employees acquired the necessary skills.

The team also employed the ADKAR Change Management framework to guide the workforce through the Digital Transformation process. ADKAR (Awareness, Desire, Knowledge, Ability, Reinforcement) is a goal-oriented change management model that helps individuals and organizations manage change. This framework was particularly useful for ensuring employee buy-in and successful adoption of new technologies. The team followed this process:

  • Created awareness of the need for Digital Transformation through communication campaigns and leadership engagement.
  • Fostered a desire for change by highlighting the benefits of Digital Transformation for employees and the organization.
  • Provided knowledge and training to equip employees with the skills and understanding needed for Digital Transformation.
  • Ensured employees had the ability to implement new skills and processes through hands-on practice and support.
  • Reinforced the changes by recognizing and rewarding successful adoption and integrating new practices into the organizational culture.

By leveraging the Skills Matrix and ADKAR frameworks, the implementation team effectively upskilled the workforce and facilitated a smooth transition to Digital Transformation, ensuring long-term success and competitiveness for the organization.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced operational costs by 25% through the implementation of RPA in key processes such as inventory management and order processing.
  • Increased market share by 10% by developing and executing an omnichannel strategy that integrated online and offline sales channels.
  • Captured 15% of the smart fitness equipment market with the successful launch of a new product line, driven by market research and customer insights.
  • Achieved a 10% reduction in supplier costs through strategic negotiations and the application of the Kraljic Matrix and Total Cost of Ownership frameworks.
  • Upskilled 85% of the workforce for Digital Transformation, enhancing their capabilities in technical skills, process management, and change management.

The overall results of the initiative indicate significant success in achieving the primary strategic objectives. The 25% reduction in operational costs through RPA implementation and the 10% increase in market share from the omnichannel strategy are particularly noteworthy, demonstrating substantial improvements in efficiency and market positioning. The successful launch of smart fitness equipment, capturing 15% of the market, highlights the organization's ability to innovate and meet consumer demands. However, some areas did not meet expectations, such as the slower-than-anticipated adoption rate of new technologies by employees, despite extensive training programs. This suggests a need for more targeted change management strategies. Additionally, while supplier cost reductions were achieved, the process revealed potential for further optimization in supplier relationships and logistics. Alternative strategies could include deeper integration with key suppliers and leveraging advanced analytics for better demand forecasting.

Moving forward, it is recommended to focus on continuous improvement and optimization of the implemented RPA processes to sustain and enhance cost efficiencies. Further investment in advanced analytics and AI could provide deeper insights and drive additional efficiencies. Strengthening the omnichannel strategy by incorporating more personalized customer experiences and leveraging data analytics to understand customer behavior will be crucial. Additionally, ongoing training and development programs should be tailored to address specific gaps in technology adoption and change management. Finally, exploring strategic partnerships and collaborations with key suppliers can further optimize the supply chain and reduce costs. These steps will help maintain the momentum of the initiative and drive long-term success.

Source: RPA for Cost Cutting in Mid-Sized Fitness Equipment Retailer, Flevy Management Insights, 2024

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