Flevy Management Insights Case Study
Product Launch Strategy for Arts & Crafts Manufacturer
     Joseph Robinson    |    Kaizen


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Kaizen to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A mid-size arts & crafts manufacturer faced significant operational inefficiencies leading to increased production costs and delays, alongside a decline in market share due to competition. By implementing Lean Manufacturing and an omnichannel retail strategy, the company reduced costs, improved timelines, and regained some market share, highlighting the importance of Operational Excellence and Strategic Planning in overcoming challenges.

Reading time: 10 minutes

Consider this scenario: A mid-size arts & crafts manufacturer is facing challenges with its upcoming product launch due to kaizen-driven operational inefficiencies.

Internally, the organization deals with a 20% increase in production costs and a 15% delay in product timelines. Externally, it faces stiff competition from established brands, leading to a 10% decline in market share. The primary strategic objective is to streamline operations for a successful product launch and regain market share.



External Analysis

The arts & crafts industry is highly fragmented, with numerous players ranging from small niche brands to large multinational companies. We begin our analysis by analyzing the primary forces driving the industry:

  • Internal Rivalry: High, due to numerous established and emerging brands competing for market share.
  • Supplier Power: Moderate, given the specialized raw materials required, but the presence of multiple suppliers helps mitigate this.
  • Buyer Power: High, as customers have access to a wide range of options and can easily switch brands.
  • Threat of New Entrants: Moderate, with low barriers to entry but significant challenges in achieving scale and brand recognition.
  • Threat of Substitutes: Low, as arts & crafts products have unique, creative value not easily replaced by other forms of entertainment or leisure activities.

Emergent trends in the industry include a shift towards online shopping and DIY culture. Based on these trends, the industry dynamics are changing:

  • Shift towards online shopping: This creates the opportunity to develop an omnichannel retail strategy, which should improve the customer experience and also sales. There is the potential risk of further decline in physical store foot traffic.
  • Increased focus on sustainability: Customers are increasingly seeking eco-friendly products, presenting opportunities for product innovation but also requiring investment in sustainable materials.
  • Growing DIY culture: This trend opens avenues for product diversification and educational content, though it requires continuous innovation to keep pace with customer interests.

PESTLE analysis reveals that political stability and favorable economic conditions support industry growth. Social trends favor DIY hobbies, while technological advancements enable e-commerce expansion. Environmental regulations drive the need for sustainable products, and legal standards require compliance with safety and quality norms.

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Internal Assessment

The organization has strong product innovation capabilities and a well-established brand but faces challenges in production efficiency and market reach.

MOST Analysis

The organization’s Mission is to inspire creativity through innovative arts & crafts products. Its Objectives include increasing market share by 10% and launching 5 new products annually. Strategies focus on operational efficiency and market expansion. Tactics involve investing in automation and exploring new sales channels.

Organizational Design Analysis

The current hierarchical structure slows down decision-making and stifles innovation. A shift towards a more decentralized model could enhance agility and responsiveness. Frontline employees need more autonomy to introduce operational improvements. Cross-functional teams should be empowered to drive product development and market expansion initiatives.

JTBD Analysis

Customers seek arts & crafts products that enable creative expression and provide educational value. The organization must address these jobs by offering diverse, high-quality products and supporting resources like tutorials. Understanding customer pain points, such as limited access to materials or inspiration, can guide product development and marketing strategies.

Strategic Initiatives

The leadership team formulated strategic initiatives based on the comprehensive understanding gained from the previous industry analysis and internal capability assessment, outlining specific, actionable steps that align with the strategic plan's objectives over a 3-5 year horizon to drive growth by 20% over the next 12 months .

  • Kaizen Implementation: Continuous improvement of manufacturing processes to reduce costs and production timelines. The strategic goal is to enhance operational efficiency, resulting in a 15% reduction in production costs. Value creation stems from cost savings and increased production capacity, requiring investment in training and lean management principles.
  • Omnichannel Retail Strategy: Develop an integrated online and offline sales approach to capture the shift towards online shopping. Strategic goals include increasing online sales by 25% and improving customer experience. Value creation comes from higher sales volume and customer loyalty, necessitating investments in e-commerce platforms and marketing campaigns.
  • Sustainable Product Line: Introduce eco-friendly products to meet rising consumer demand for sustainability. Strategic goals are to launch 3 new sustainable products and achieve 10% of total sales from this line. Value creation arises from attracting environmentally conscious consumers, requiring investment in R&D and sustainable materials procurement.

Kaizen Implementation KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


You can't control what you can't measure.
     – Tom DeMarco

  • Production Cost Reduction: Monitor percentage decrease in production costs to ensure efficiency improvements are realized.
  • Product Launch Timelines: Track adherence to planned timelines to evaluate the effectiveness of process enhancements.
  • Online Sales Growth: Measure the increase in online sales to assess the success of the omnichannel strategy.
  • Customer Satisfaction Score: Gauge customer satisfaction to understand the impact of new product launches and service improvements.
  • Market Share: Monitor changes in market share to evaluate overall strategic success.

These KPIs provide insights into operational efficiency, market performance, and customer satisfaction, enabling data-driven adjustments to strategic initiatives.

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Stakeholder Management

Success of the strategic initiatives hinges on the involvement and support of both internal and external stakeholders, including frontline staff, technology partners, and marketing teams. In particular, our external technology partners play an important role in informing us of and validating end-consumer requirements.

  • Employees: Frontline staff and management are crucial for implementing personalized guest experiences.
  • Technology Partners: Vendors and IT teams responsible for implementing and maintaining smart room technology.
  • Marketing Team: Essential for developing and executing the digital marketing campaign.
  • Guests: The ultimate beneficiaries of the enhanced experiences, whose feedback is critical for continuous improvement.
  • Investors: Provide the necessary financial backing for technology and marketing investments.
...
Stakeholder Groups R A C I
Employees
Technology Partners
Marketing Team

We've only identified the primary stakeholder groups above. There are also participants and groups involved for various activities in each of the strategic initiatives.

Learn more about Stakeholder Management Change Management Focus Interviewing Workshops Supplier Management

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Kaizen Deliverables

These are a selection of deliverables across all the strategic initiatives.

  • Product Launch Strategy Report (PPT)
  • Operational Efficiency Transformation Map (PPT)
  • Market Expansion Financial Model (Excel)
  • Sustainable Product Line Development Plan (PPT)
  • Omnichannel Retail Strategy Toolkit (PPT)

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Kaizen Implementation

The implementation team leveraged several established business frameworks to help with the analysis and implementation of this initiative, including Lean Manufacturing and Six Sigma. Lean Manufacturing focuses on minimizing waste within manufacturing systems while simultaneously maximizing productivity. This framework was particularly useful for this initiative as it provided a structured approach to identify and eliminate inefficiencies in the production process. The team followed this process:

  • Conducted a Value Stream Mapping (VSM) exercise to visualize the flow of materials and information through the production process.
  • Identified and categorized different types of waste, such as overproduction, waiting times, and defects.
  • Implemented Just-in-Time (JIT) inventory management to reduce excess inventory and improve production flow.
  • Regularly reviewed and adjusted processes based on feedback and performance metrics.

Six Sigma was also utilized to enhance process improvements by focusing on reducing variability and defects. This framework was instrumental in achieving high-quality standards and operational efficiency. The team implemented Six Sigma through the following steps:

  • Defined key performance metrics and set specific goals for defect reduction.
  • Measured current process performance to establish a baseline.
  • Analyzed data to identify root causes of defects and variability.
  • Improved processes by implementing targeted solutions to address root causes.
  • Controlled and monitored processes to ensure sustained improvements.

The implementation of Lean Manufacturing and Six Sigma resulted in a 15% reduction in production costs and a 20% improvement in production timelines. These frameworks enabled the organization to achieve significant operational efficiencies, supporting the successful launch of new products.

Omnichannel Retail Strategy

The implementation team utilized the Customer Journey Mapping and AIDA (Attention, Interest, Desire, Action) frameworks to guide the development of the omnichannel retail strategy. Customer Journey Mapping is a tool used to visualize and understand the customer experience from initial contact to purchase and beyond. This framework was beneficial for identifying touchpoints and pain points across different channels. The team followed this process:

  • Mapped out the entire customer journey, including online and offline interactions.
  • Identified key touchpoints where customers engage with the brand.
  • Analyzed customer feedback to identify pain points and areas for improvement.
  • Developed strategies to enhance the customer experience at each touchpoint.

The AIDA framework was also employed to design marketing and sales strategies that effectively capture customer attention and drive conversions. This framework was particularly useful for creating targeted campaigns that move customers through the sales funnel. The team implemented AIDA through the following steps:

  • Created attention-grabbing content and advertisements to attract potential customers.
  • Developed informative and engaging content to maintain customer interest.
  • Designed promotional offers and personalized recommendations to generate desire.
  • Implemented clear calls-to-action to guide customers towards making a purchase.

The use of Customer Journey Mapping and AIDA frameworks led to a 25% increase in online sales and improved overall customer satisfaction. These frameworks helped the organization create a seamless and engaging omnichannel experience, driving higher sales and customer loyalty.

Sustainable Product Line

The implementation team employed the Triple Bottom Line (TBL) and Life Cycle Assessment (LCA) frameworks to develop the sustainable product line. The Triple Bottom Line framework emphasizes the importance of balancing financial, social, and environmental performance. It was highly relevant to this initiative as it guided the organization in creating products that are not only profitable but also socially and environmentally responsible. The team followed this process:

  • Assessed the financial viability of new sustainable products.
  • Evaluated the social impact of products on communities and stakeholders.
  • Analyzed the environmental footprint of products throughout their lifecycle.
  • Developed strategies to enhance the positive impact and minimize any negative effects.

Life Cycle Assessment was also utilized to evaluate the environmental impact of products from raw material extraction to disposal. This framework was crucial for identifying opportunities to reduce environmental impact and improve sustainability. The team implemented LCA through the following steps:

  • Identified all stages of the product lifecycle, from raw material extraction to end-of-life disposal.
  • Collected data on the environmental impact of each stage, including energy use, emissions, and waste.
  • Analyzed data to identify stages with the highest environmental impact.
  • Developed strategies to reduce environmental impact, such as using eco-friendly materials and optimizing production processes.

The implementation of the Triple Bottom Line and Life Cycle Assessment frameworks resulted in the successful launch of 3 new sustainable products, which accounted for 10% of total sales. These frameworks helped the organization meet consumer demand for eco-friendly products while enhancing its social and environmental performance.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced production costs by 15% through Lean Manufacturing and Six Sigma implementation.
  • Improved production timelines by 20%, enabling more timely product launches.
  • Increased online sales by 25% through the development of an omnichannel retail strategy.
  • Launched 3 new sustainable products, achieving 10% of total sales from this new line.
  • Enhanced overall customer satisfaction, as evidenced by improved feedback scores.
  • Regained 5% of lost market share within the first year post-implementation.

The overall results of the initiative indicate a significant improvement in operational efficiency and market performance. The reduction in production costs and improvement in timelines directly contributed to the successful launch of new products, which was a critical objective. The increase in online sales and customer satisfaction highlights the effectiveness of the omnichannel retail strategy. However, the initiative fell short of the 10% market share regain target, achieving only 5%. This shortfall can be attributed to the intense competition and perhaps an underestimation of the market dynamics. Additionally, while the sustainable product line performed well, further investment in marketing and consumer education could have accelerated its adoption. Alternative strategies could include more aggressive marketing campaigns and partnerships to enhance brand visibility and market penetration.

For the next steps, it is recommended to continue refining the production processes to further reduce costs and improve efficiency. Expanding the omnichannel strategy by integrating advanced analytics and personalized marketing could drive higher customer engagement and sales. Additionally, increasing the focus on sustainability by launching more eco-friendly products and enhancing consumer education on their benefits could further capture the growing market segment. Finally, exploring strategic partnerships and collaborations could help in regaining additional market share and establishing a stronger competitive position.


 
Joseph Robinson, New York

Operational Excellence, Management Consulting

The development of this case study was overseen by Joseph Robinson. Joseph is the VP of Strategy at Flevy with expertise in Corporate Strategy and Operational Excellence. Prior to Flevy, Joseph worked at the Boston Consulting Group. He also has an MBA from MIT Sloan.

To cite this article, please use:

Source: Operational Excellence Strategy for Non-Profit Organization in Healthcare Sector, Flevy Management Insights, Joseph Robinson, 2024


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