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BENEFITS OF DOCUMENT
  1. Define Mistake-Proofing and how it applies
  2. To identification of process deficiencies and development of an effective corrective action plan
  3. Identification of critical and/or significant process characteristics

DOCUMENT DESCRIPTION

A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid (yokeru) mistakes (poka). Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.

Poka-yoke can be implemented at any step of a manufacturing process where something can go wrong or an error can be made. For example, a fixture that holds pieces for processing might be modified to only allow pieces to be held in the correct orientation, or a digital counter might track the number of spot welds on each piece to ensure that the worker executes the correct number of welds.
Shigeo Shingo recognized three types of poka-yoke for detecting and preventing errors in a mass production system
1. The contact method identifies product defects by testing the product's shape, size, color, or other physical attributes.
2. The fixed-value (or constant number) method alerts the operator if a certain number of movements are not made.
3. The motion-step (or sequence) method determines whether the prescribed steps of the process have been followed.

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Source: Lean - Poka Yoke (Mistake Proofing) PowerPoint document

 

Lean - Poka Yoke (Mistake Proofing)

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File Type: PowerPoint (pptx)

File Size: 4.9 MB

Number of Slides: 45

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Initial upload date (first version): Feb 27, 2017
Most recent version published: Feb 27, 2017

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