Want FREE Templates on Strategy & Transformation? Download our FREE compilation of 50+ slides. This is an exclusive promotion being run on LinkedIn.

Mistake-Proofing (Poka-Yoke)   121-slide PPT PowerPoint presentation (PPTX)
$79.00

Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Mistake-Proofing (Poka-Yoke) (121-slide PPT PowerPoint presentation (PPTX)) Preview Image Log in to unlock full preview.
Arrow   Unlock all 42 preview images:   Login Register

Mistake-Proofing (Poka-Yoke) (PowerPoint PPTX)

File Type: 121-slide PPT PowerPoint presentation (PPTX)
Secondary File: PowerPoint (PPTX)

Top 500 Best Practice $79.00
Crafted by a Certified Lean Six Sigma Black Belt with a proven track record at Microsoft, IBM, and Panasonic, this comprehensive presentation is your pathway to achieving Operational Excellence through Lean Methodologies.
Add to Cart
  


BUY WITH CONFIDENCE

Immediate digital download upon purchase.
Lifetime document updates included with purchase.
Fully editable & customizable PPTX document.
Supplemental PPTX document also included.
Trusted by over 10,000+ organizations.

BENEFITS OF DOCUMENT

  1. Provides a framework for the setting up of a Zero Quality Control system to achieve the goal of zero defects.
  2. Provides approaches and methods to design poka-yoke systems that catch mistakes and prevent defects from happening.
  3. Provides 20 examples of poka-yoke applications covering manufacturing, healthcare, transport, F&B, supermarket, etc.

DESCRIPTION

This product (Mistake-Proofing [Poka-Yoke]) is a 121-slide PPT PowerPoint presentation (PPTX) with a supplemental PowerPoint document, which you can download immediately upon purchase.

The Zero Quality Control (ZQC) is the most effective mistake-proofing approach. The system prevents defects as well as monitors processing conditions at the source and corrects errors that would cause defects.

Based on the breakthrough approach developed by Dr. Shigeo Shingo, mistake-proofing devices called poka-yoke are used to check and give feedback about each product or operation in the process, not just a sample. Poka-yoke is a technique used to prevent mistakes from occurring in a process. It involves designing a process in such a way that it is impossible to make mistakes.

This presentation introduces the basic methodology of ZQC in a logical format and covers all aspects of this important manufacturing improvement strategy. You will learn that the culture of zero defects can be developed by training and educating teams on the approaches to poka-yoke, and using contact and non-contact methods with visual controls and auditory systems to create effective, reliable and low-cost poka-yoke systems that catch mistakes and prevent defects from happening.

|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
This training package includes:
1. Mistake-Proofing training presentation (PowerPoint format, 16:9 widescreen)
2. The Inspection Exercise (PowerPoint format, 4:3 standard screen) -FREE
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||

LEARNING OBJECTIVES

1. Acquire knowledge on the key concepts and principles of Zero Quality Control (ZQC).
2. Learn the approaches, methods and tools for designing and implementing poka-yoke systems.
3. Identify the limitations and best practices of mistake-proofing.

CONTENTS

1. Introduction to Zero Quality Control (ZQC)
•  Introduction to Mistake-Proofing
•  Traditional Inspection is a Poor Substitute for Quality
•  Towards a Culture of Zero Defects
•  Error Prevention is Better than Defect Detection
•  The 1-10-100 Rule
•  Poor Quality Costs a Typical Company 15-20% of Sales Annually
•  Statistical Quality Control vs. Zero Quality Control
•  Quality Levels & Improvement Approaches
•  What is Zero Quality Control?
•  Mistake-proof is the Apex of Quality
•  ZQC is the Mistake-proofing Approach to Zero Defects
•  Why Focus on Zero Defects?
•  How ZQC Makes Your Work Easier
•  What Causes Defects?
•  Goal of ZQC
•  The Traditional Quality Improvement Cycle
•  Integrating Do & Check is the ZQC Approach

2. Basic Elements of the ZQC System
•  The Four Elements of ZQC
•  Source Inspection
•  Three Approaches to Product Inspection and their Results
•  Judgment Inspections Discover Defects
•  Informative Inspections Reduce Defects
•  Statistical Quality Control (SQC)
•  Successive Checks
•  Self-Checks
•  Source Inspections Prevent Defects
•  100 Percent Inspection Catches All Errors
•  A Short Feedback Loop Means Quicker Action on Problems
•  Poka-yoke Catch Errors We Might Have Missed

3. Using Poka-yoke Systems
•  What is Poka-yoke?
•  What Poka-yoke Is Not
•  Poka-yoke and Jidoka
•  Everyday Examples of Poka-yoke
•  Common Errors in Operations and Assembly
•  Requirements of a Good Poka-yoke System
•  Two Approaches to Poka-yoke
•  Dual Focus of Poka-yoke Systems
•  Poka-yoke Systems in Source Inspections
•  Poka-yoke Systems in Informative Inspections
•  How Poka-yoke Systems Regulate the Process
•  Contact Methods
•  Fixed-value Methods
•  Motion-step Methods
•  Types of Sensing Devices
•  Warning Sensors
•  Devices that Link to Poka-yoke Sensors

4. Examples of Poka-yoke Applications
•  Safety Cover
•  Go / No Go
•  Dispensing Equipment
•  Space Separation
•  Kitting
•  Pick-to-Light
•  Rhythmic Movement
•  Highlight
•  Time Separation
•  Traffic Flow
•  Trend Prediction
•  Eliminate Replacement Alternative (ERA)
•  Checklists
•  5S Workplace Organization
•  Tool Board/Drawer
•  Drive Tension Guides
•  Pharmacy
•  Medical Records
•  Alternative Use of Resources
•  Rejects or Materials Hold for QA
•  Three Rules of Poka-yoke

5. Limitations and Best Practices
•  Limitations of Poka-yoke and the ZQC System
•  Best Practices

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Best Practices in Poka Yoke PowerPoint Slides: Mistake-Proofing (Poka-Yoke) PowerPoint (PPTX) Presentation, Operational Excellence Consulting


$79.00
Crafted by a Certified Lean Six Sigma Black Belt with a proven track record at Microsoft, IBM, and Panasonic, this comprehensive presentation is your pathway to achieving Operational Excellence through Lean Methodologies.
Add to Cart
  

OVERVIEW

File Type: PowerPoint pptx (PPTX)
Secondary File: PowerPoint pptx (PPTX)
File Size: 32.8 MB
Number of Slides: 121 (includes cover and all slides)

Terms of usage (for all documents from Operational Excellence Consulting)

ABOUT THE AUTHOR

Additional documents from author: 225

Operational Excellence Consulting, founded in 2009 by Allan Ung, draws from extensive experience at Microsoft, IBM, and Underwriters Laboratories (UL). With over three decades of expertise in strategy deployment, customer experience design, and operational excellence, our mission is clear: empowering global individuals and organizations through Design Thinking and Lean Methodologies. [read more]

Ask the Author a Question

Must be logged in

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.
Bundle and save! You can save up to % with bundles!

View bundle(s)




Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab




Read Customer Testimonials




Save with Bundles

This document is available as part of the following discounted bundle(s):

Save %!
Zero Defect (ZD) Quality Improvement

This bundle contains 3 total documents. See all the documents to the right.

$169.00


Add Bundle & Save

121-slide PowerPoint, PowerPoint
$79.00
83-slide PowerPoint
$69.00

Customers Also Bought These Documents


Customers Also Like These Documents

Related Management Topics


Poka Yoke Human Resources ISO 9001 Problem Solving Lean Management/Enterprise Creativity Consulting Frameworks Lean Daily Management System Leadership Corrective and Preventative Action 8D Ideation Service Design Innovation Management Customer Experience Lean Manufacturing Psychology Diversity Objectives and Key Results Benchmarking Lean Game Workshops Employee Management Performance Management Goal Setting Kaizen Quality Management & Assurance Onboarding Hypothesis Generation

Receive our FREE presentation on Operational Excellence

This 50-slide presentation provides a high-level introduction to the 4 Building Blocks of Operational Excellence. Achieving OpEx requires the implementation of a Business Execution System that integrates these 4 building blocks.