This presentation has 70 slides and discusses the following:
*Definition of Changeover
*What is SMED
*Case studies showing benefits of quick changeovers
*The goals
*4 Steps to reducing changeovers
1: Improving Production Scheduling
2: Internal and External Setup
3: From Internal to External Tasks
4: Streamlining the Setup Operation
Also it contains Set-up Reduction Checklists.
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
The SMED – Set-up Reduction Presentation offers a comprehensive guide to achieving rapid changeovers, essential for Lean Manufacturing. By reducing setup times, organizations can increase production time, enhance scheduling flexibility, and lower inventory levels. The presentation details practical steps and techniques, including the use of mobile changeover trolleys and workflow design improvements, to streamline operations and eliminate waste.
The document includes real-world case studies, such as a Packaging Co. in New Zealand, which achieved significant time and cost savings through setup reduction. These examples provide concrete evidence of the benefits and potential ROI of implementing SMED principles. The presentation also outlines the 50 Percent Rule, emphasizing the importance of continuous improvement and incremental setup reductions to maximize efficiency.
Interactive elements like group activities and live changeover demonstrations ensure that participants can apply the concepts in practical settings. The inclusion of checklists and standard operating procedures further supports the implementation of quick changeover techniques. This presentation is a valuable resource for any organization looking to optimize their production processes and achieve operational excellence.
Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.
Source: Best Practices in SMED, Quick Changeover, Setup Reduction PowerPoint Slides: SMED - Set-up Reduction Presentation PowerPoint (PPT) Presentation Slide Deck, OpEx Academy NZ
SMED Quick Changeover Setup Reduction Takt Time Operational Excellence Lean Lean Management Lean Thinking Lean Management/Enterprise Lean Enterprise Standard Work TPM Total Productive Maintenance Visual Workplace 5S Visual Management Workplace Organization Gemba Walk Strategic Planning Strategy Development Hoshin Hoshin Kanri Strategy Execution Policy Deployment Strategy Deployment Hoshin Planning Strategy Deployment & Execution Quality Management Cost Reduction Cost Reduction Assessment COQ Cost Management Quality Management & Assurance Cost Containment Cost Take-out Cost Cutting Cost of Quality JIT Kanban Just in Time Supply Chain Analysis Supply Chain Management Supply Chain Lean Six Sigma Black Belt Manufacturing Lean Manufacturing Autonomous Maintenance Jishu Hozen
![]() |
Receive our FREE presentation on Operational Excellence
This 50-slide presentation provides a high-level introduction to the 4 Building Blocks of Operational Excellence. Achieving OpEx requires the implementation of a Business Execution System that integrates these 4 building blocks. |