Flevy Management Insights Case Study
Business Model Redesign for North American Metals Manufacturer


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Business Model Design to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A mid-size metals manufacturer faced a 20% rise in operational costs and a 15% drop in market share due to raw material price increases and competition. In response, the company revamped its business model by adopting digital technologies and launching a sustainable product line. This led to a 15% reduction in costs and a 10% increase in market share, highlighting the importance of Strategic Planning and Innovation.

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Consider this scenario: A mid-size metals manufacturer in North America is at a crucial juncture, needing to overhaul its business model design to navigate the volatile commodities market.

The organization faces a 20% increase in operational costs and a 15% decline in market share over the past two years, attributed to rising raw material prices and intensified competition from both domestic and international manufacturers. The primary strategic objective of the organization is to optimize its supply chain to reduce operational costs and improve market competitiveness.



The organization's strategic challenges primarily stem from its inefficient supply chain and outdated business model design. The metals manufacturer has not kept pace with digital transformation in its sector, leading to operational inefficiencies and a lack of agility in responding to market changes. Adjusting the business model to incorporate more flexible, technology-driven processes could address these issues, potentially reducing costs and improving responsiveness to market dynamics.

Competitive Market Analysis

The metals industry in North America is characterized by high volatility, with companies constantly battling fluctuating raw material costs and changing demand patterns.

We begin analyzing the primary forces driving the industry:

  • Internal Rivalry: High, due to the presence of numerous players fighting for market share in a mature industry.
  • Supplier Power: Moderate to high, with a few large suppliers controlling the prices of raw materials.
  • Buyer Power: High, as buyers can switch between suppliers due to the commoditized nature of metal products.
  • Threat of New Entrants: Low to moderate, given the significant capital investment required to enter the market.
  • Threat of Substitutes: Moderate, with advancements in alternative materials posing a long-term threat.

Emerging trends indicate a shift towards sustainable and recycled materials in the metals industry. This creates opportunities for innovation in product offerings but also introduces the risk of increased regulatory scrutiny.

  • Increasing demand for sustainable materials: Opportunity to develop and market recycled metal products, with the risk of higher operational costs due to the need for advanced processing technologies.
  • Advancements in digital technology: Opportunity to implement smart manufacturing and supply chain management solutions, with the risk of significant initial investment costs.
  • Global supply chain vulnerabilities: Opportunity to localize supply chains or diversify suppliers, with the risk of disruptions in raw material availability.

A STEEPLE analysis reveals that technological and environmental factors are the most significant external forces impacting the industry, with regulatory changes around sustainability and emissions presenting both challenges and opportunities for innovation.

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Internal Assessment

The organization possesses a strong foundational knowledge of the metals industry but struggles with operational inefficiencies and a slow adoption rate of new technologies.

A MOST Analysis indicates misalignment between the organization's mission to lead in the metals market and its strategies, which have not evolved to address modern challenges. Objectives related to cost leadership and market expansion are hindered by outdated operational tactics and an insufficient focus on strategic technology investments.

In conducting a Core Competencies Analysis, it's clear that the company's strengths lie in its manufacturing capabilities and long-standing industry relationships. However, these are undermined by weaknesses in supply chain management and digital innovation.

A Value Chain Analysis highlights inefficiencies in inbound logistics and operations as primary cost drivers. Improvements in procurement, inventory management, and production processes through digital tools could yield significant cost savings and enhance product delivery times.

Strategic Initiatives

  • Business Model Redesign for Digital Integration: This initiative aims to integrate digital technologies across the supply chain and operations to improve efficiency and reduce costs. The value creation comes from enhanced operational agility and cost savings, which are expected to improve competitive positioning. Resources required include investment in digital tools, technology partners, and training for staff.
  • Development of Sustainable Products Line: By focusing on recycled and eco-friendly metal products, the company can address growing market demand for sustainable materials. This initiative is expected to open new market segments and improve brand image. It will require investments in R&D, new production processes, and marketing.
  • Supply Chain Localization: This involves diversifying and localizing the supply base to reduce dependency on volatile global markets. The intended impact is to improve supply chain resilience and reduce costs related to logistics and tariffs. Resources needed include supplier research, local partnership development, and logistics planning.

Business Model Design Implementation KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


What gets measured gets managed.
     – Peter Drucker

  • Supply Chain Cost Reduction: A crucial metric to track the effectiveness of supply chain optimizations and digital integration efforts.
  • Market Share Growth: Essential for measuring the impact of new sustainable product lines and business model adjustments on competitive positioning.
  • Operational Efficiency: Measured by production lead times and inventory turnover rates, indicating the success of process improvements.

These KPIs offer insights into the strategic plan's impact on operational performance, cost management, and market competitiveness. Monitoring these metrics closely will enable timely adjustments to the strategy implementation to ensure the achievement of organizational objectives.

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Business Model Design Deliverables

These are a selection of deliverables across all the strategic initiatives.

  • Supply Chain Optimization Roadmap (PPT)
  • Sustainable Products Development Plan (PPT)
  • Business Model Redesign Framework (PPT)
  • Digital Transformation Financial Model (Excel)

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Business Model Redesign for Digital Integration

The strategic initiative to redesign the business model for digital integration was supported by the deployment of the Resource-Based View (RBV) and Dynamic Capabilities frameworks. The Resource-Based View framework was instrumental in identifying the unique resources and capabilities within the organization that could provide a competitive advantage in the digital landscape. It was particularly useful because it shifted the focus towards leveraging internal strengths, such as proprietary manufacturing processes and deep industry knowledge, to support digital transformation. The team took the following steps:

  • Conducted an internal audit to catalog all organizational resources, categorizing them as either tangible, intangible, or human resources.
  • Evaluated these resources for rarity, value, inimitability, and organization (VRIO) to determine potential sources of sustainable competitive advantage.
  • Identified digital technologies that could enhance or complement these key resources, such as AI for predictive maintenance in manufacturing processes.

The Dynamic Capabilities framework was then applied to understand how the organization could build, integrate, and reconfigure internal and external competencies to address rapidly changing environments. This framework was crucial for planning how to transform the organization’s capabilities to thrive in the digital era. The implementation process involved:

  • Assessing the current state of dynamic capabilities in the organization, particularly in the areas of sensing opportunities and threats, seizing opportunities, and maintaining competitiveness through reconfiguration and transformation.
  • Developing a digital transformation strategy that aligned with the identified dynamic capabilities and addressed gaps in technology adoption and organizational agility.
  • Implementing pilot projects in areas identified as having high potential for immediate impact from digital integration, such as supply chain management and customer relationship management (CRM) systems.

The results of implementing these frameworks were transformative. The organization successfully identified several key resources that could be enhanced through digital technologies, leading to improved operational efficiency and a stronger competitive position. By focusing on developing dynamic capabilities, the company became more agile, able to sense and seize new opportunities in the digital landscape, and reconfigure its operations and strategies more effectively in response to external changes.

Development of Sustainable Products Line

For the strategic initiative focused on the development of a sustainable products line, the organization utilized the Triple Bottom Line (TBL) and Design Thinking frameworks. The Triple Bottom Line framework was chosen for its emphasis on sustainability, measuring success not just by financial performance but also by environmental and social impact. This approach was critical in aligning the new product line with broader sustainability goals. The organization followed these steps:

  • Evaluated the environmental, social, and economic impacts of the proposed sustainable product line, including lifecycle analyses of products to assess their overall sustainability footprint.
  • Engaged with stakeholders, including customers, suppliers, and community members, to understand their expectations and requirements for sustainable products.
  • Integrated sustainability goals into the business model, ensuring that all aspects of the product line, from sourcing to production to distribution, were designed to minimize environmental impact and contribute positively to society.

Design Thinking was applied to ensure that the development of the sustainable product line was deeply rooted in understanding customer needs and creating innovative solutions. This human-centered approach was pivotal in developing products that were not only sustainable but also met the evolving needs of the market. The process included:

  • Conducting empathy interviews and observations to gain deep insights into customer challenges and desires related to sustainable metal products.
  • Generating a wide range of ideas for sustainable products and refining them through iterative prototyping and testing with potential users.
  • Developing a go-to-market strategy that communicated the unique value proposition of the sustainable product line, leveraging insights gained through the Design Thinking process.

The implementation of the TBL and Design Thinking frameworks led to the successful launch of a sustainable product line that resonated with customers and differentiated the organization in the market. This initiative not only contributed to environmental and social sustainability but also resulted in significant business growth, as the new product line attracted new customers and opened up additional revenue streams.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Implemented digital technologies across the supply chain, reducing operational costs by 15%.
  • Launched a sustainable product line, resulting in a 10% increase in market share within the first year.
  • Achieved a 20% improvement in operational efficiency, as evidenced by reduced production lead times and increased inventory turnover rates.
  • Localized supply chain efforts decreased logistics and tariff costs by 5%, enhancing supply chain resilience.

The strategic initiatives undertaken by the organization have yielded significant results, demonstrating success in several key areas. The reduction in operational costs and the increase in market share are particularly noteworthy, directly addressing the company's primary objectives of cost reduction and improved market competitiveness. The successful launch of a sustainable product line not only contributed to business growth but also positioned the company as a leader in sustainability within the metals industry, aligning with emerging market trends towards eco-friendly materials. However, the 5% decrease in logistics and tariff costs, while positive, may have fallen short of expectations, suggesting that the supply chain localization efforts faced challenges or that the potential benefits were overestimated. Additionally, the significant initial investments in digital technologies and sustainable product development might have strained the company's financial resources, highlighting a need for careful financial planning and risk assessment in future strategic initiatives.

For next steps, the company should continue to monitor and refine its digital integration efforts, ensuring that technology adoption is driving continuous improvement in operational efficiency. Building on the success of the sustainable product line, further investment in R&D could explore additional innovative, eco-friendly product offerings. To address the less-than-expected gains from supply chain localization, a deeper analysis of supply chain vulnerabilities and costs is recommended, possibly exploring alternative strategies such as further diversification of suppliers or more advanced predictive analytics for supply chain management. Finally, to mitigate financial risks associated with large-scale strategic investments, a more rigorous financial modeling and scenario planning approach should be adopted, ensuring sustainability of future initiatives.

Source: Business Model Redesign for North American Metals Manufacturer, Flevy Management Insights, 2024

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