Flevy Management Insights Case Study
Operational Resilience Strategy for Specialty Trade Contractors
     Joseph Robinson    |    Supply Chain Resilience


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Supply Chain Resilience to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A specialty trade contractor faced supply chain issues, leading to longer project timelines and higher costs due to outdated procurement. Digital transformation of procurement cut processing time by 15% and costs by 10%. Enhanced supplier relationships improved reliability and reduced delays, underscoring the value of strategic initiatives for operational efficiency.

Reading time: 11 minutes

Consider this scenario: A well-established specialty trade contracting firm is grappling with the strategic challenge of enhancing supply chain resilience.

The organization has experienced a 20% increase in project delivery times and a 15% rise in costs due to supply chain disruptions. External factors contributing to these challenges include volatile raw material prices and tightening regulations, while internally, the company struggles with outdated procurement processes and a lack of digital tools for supply chain management. The primary strategic objective of the organization is to strengthen supply chain resilience to ensure timely project delivery and cost efficiency.



The specialty trade contracting sector is marked by fierce competition and high customer expectations for quality and timeliness. To address the strategic challenge of supply chain resilience, it is essential to consider that inefficient procurement processes and a lack of digitalization may be at the core of the organization's operational difficulties. Addressing these areas could significantly enhance flexibility and responsiveness to supply chain disruptions.

Competitive Market Analysis

The specialty trade contracting industry is highly competitive, with success often depending on the ability to deliver projects on time and within budget. This environment is influenced significantly by economic cycles, regulatory changes, and technological advancements.

By examining the forces that shape the competitive landscape, we can identify key factors:

  • Internal Rivalry: High, due to the presence of numerous local and national firms competing for similar projects.
  • Supplier Power: Moderate, with a few large suppliers dominating the market for certain materials, potentially affecting procurement costs and timelines.
  • Buyer Power: High, as clients often have multiple contractors to choose from, putting pressure on pricing and delivery schedules.
  • Threat of New Entrants: Low to moderate, considering the specialized skills and certifications required, but varies by region.
  • Threat of Substitutes: Low, given the specialized nature of services provided, though technological innovations could change this dynamic.

Emerging trends, such as the increasing use of sustainable materials and digital tools for project management, are reshaping industry dynamics. These trends present both opportunities and risks:

  • Adoption of sustainable practices can differentiate firms but requires upfront investment in new skills and materials.
  • Digitalization offers efficiency gains but necessitates significant investment in technology and training.

A PESTLE analysis highlights external factors such as increasing environmental regulations (Political), economic fluctuations affecting project funding (Economic), technological advancements in construction materials and methods (Technological), and growing emphasis on sustainability (Environmental) as critical influences on the industry.

For effective implementation, take a look at these Supply Chain Resilience best practices:

KPI Compilation: 600+ Supply Chain Management KPIs (141-slide PowerPoint deck)
Supply Chain Resilience (23-slide PowerPoint deck)
Digital Supply Chain Strategy (25-slide PowerPoint deck)
PSL-PI: PFEP - Plan for Every Part Presentation (33-slide PowerPoint deck and supporting Word)
ISO 28000 Supply Chain Security Management Systems Awareness (125-slide PowerPoint deck)
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Internal Assessment

The organization boasts a strong reputation for quality and reliability, with a skilled workforce and a broad portfolio of completed projects. However, it faces challenges with outdated procurement processes and a lack of digital tools for efficient supply chain management.

A 4DX analysis reveals that focusing on crucial priorities such as digital transformation and strategic supplier relationships could significantly improve operational efficiency and resilience. Leadership commitment and clear communication are essential to drive these changes.

An Organizational Design Analysis indicates that the current hierarchical structure may slow decision-making and innovation. A more agile organizational design, with cross-functional teams focused on supply chain innovation and efficiency, could enhance responsiveness to market changes.

Array Analysis suggests that diversification of the supplier base and investment in digital procurement solutions are among the top strategic priorities to improve supply chain resilience and operational efficiency.

Strategic Initiatives

  • Digital Transformation of Procurement Processes: Implement advanced digital tools to streamline procurement, enhancing efficiency and transparency. This initiative aims to reduce project delivery times by 15% and procurement costs by 10%. Value creation stems from improved operational efficiency and reduced dependency on manual processes. Required resources include investment in digital procurement platforms and training for staff.
  • Supplier Relationship Management Program: Develop strategic partnerships with key suppliers to ensure reliable material supply and favorable terms. This aims to mitigate the risk of supply chain disruptions affecting project timelines. The source of value creation lies in enhanced supply chain resilience and potential cost savings. Resources needed include dedicated personnel for supplier management and systems for supplier performance tracking.
  • Investment in Employee Training and Development: Enhance workforce capabilities in digital tools and sustainable construction practices. This initiative seeks to improve project delivery efficiency and compliance with evolving regulations. The expected value is a more skilled workforce capable of driving innovation and efficiency. This requires budget allocation for training programs and technology familiarization.

Supply Chain Resilience Implementation KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


Tell me how you measure me, and I will tell you how I will behave.
     – Eliyahu M. Goldratt

  • Project Delivery Time Reduction: Measuring the decrease in average project completion time will indicate success in streamlining processes.
  • Cost Savings in Procurement: Tracking cost reductions achieved through more efficient procurement practices and strategic supplier negotiations.
  • Employee Training Completion Rate: Monitoring the percentage of employees who complete training in digital tools and sustainable practices, reflecting the organization's commitment to skill development.

These KPIs will provide insights into the effectiveness of the strategic initiatives in enhancing operational efficiency and supply chain resilience. Improved project delivery times and cost savings will directly impact profitability, while employee training rates will indicate the organization's long-term capacity for innovation and adaptation.

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Stakeholder Management

The successful implementation of these strategic initiatives requires the active involvement and support of both internal and external stakeholders, including project managers, procurement staff, suppliers, and technology partners.

  • Project Managers: Responsible for overseeing project delivery and integrating new digital tools.
  • Procurement Staff: Key in implementing new procurement processes and managing supplier relationships.
  • Suppliers: Partners in providing reliable material supplies and potentially collaborating on sustainability initiatives.
  • Technology Partners: Providers of digital solutions for procurement and project management, playing a critical role in the digital transformation initiative.
  • Employees: Beneficiaries of training programs, essential for adopting new practices and technologies.
Stakeholder GroupsRACI
Project Managers
Procurement Staff
Suppliers
Technology Partners
Employees

We've only identified the primary stakeholder groups above. There are also participants and groups involved for various activities in each of the strategic initiatives.

Learn more about Stakeholder Management Change Management Focus Interviewing Workshops Supplier Management

Supply Chain Resilience Best Practices

To improve the effectiveness of implementation, we can leverage best practice documents in Supply Chain Resilience. These resources below were developed by management consulting firms and Supply Chain Resilience subject matter experts.

Supply Chain Resilience Deliverables

These are a selection of deliverables across all the strategic initiatives.

  • Supply Chain Resilience Strategy Report (PPT)
  • Digital Procurement Transformation Roadmap (PPT)
  • Supplier Relationship Management Framework (PPT)
  • Employee Training and Development Plan (PPT)
  • Project Efficiency and Cost Savings Financial Model (Excel)

Explore more Supply Chain Resilience deliverables

Digital Transformation of Procurement Processes

The Value Chain Analysis, initially conceptualized by Michael Porter, was instrumental in guiding the organization's digital transformation of procurement processes. This framework is useful for dissecting the activities of the business to understand where value is added and costs are incurred. In the context of procurement processes, it helped the organization to pinpoint inefficiencies and areas ripe for digital enhancement. The organization implemented the Value Chain Analysis with the following steps:

  • Segmented the procurement process into primary and support activities to identify value-adding steps and areas of cost.
  • Assessed each activity for digitalization potential to improve efficiency, reduce costs, and enhance value to the end customer.
  • Prioritized the digitalization of procurement activities based on potential impact on cost reduction and efficiency improvement.

The Resource-Based View (RBV) framework was also applied to ensure the digital transformation leveraged the organization's unique resources and capabilities. Recognizing that digital capabilities could provide a competitive advantage, the RBV framework guided the organization in identifying internal resources and capabilities that could be enhanced through digital tools. The application of RBV involved:

  • Conducting a thorough inventory of existing digital capabilities and technological resources within the organization.
  • Evaluating these resources for their potential to provide sustained competitive advantage through enhanced procurement processes.
  • Allocating investments to develop those digital capabilities that were identified as both unique and difficult for competitors to imitate.

The results of implementing these frameworks were transformative. The organization realized a 15% reduction in procurement processing time and a 10% cost saving within the first year. Digital transformation, guided by the Value Chain Analysis and Resource-Based View, not only streamlined procurement processes but also positioned the organization to leverage its unique digital capabilities for competitive advantage.

Supplier Relationship Management Program

For the Supplier Relationship Management Program, the organization employed the Strategic Sourcing Framework to systematically approach supplier management and selection. This framework is crucial for establishing a structured process for supplier evaluation, selection, and management, ensuring alignment with the company's strategic goals. It proved particularly useful for identifying and collaborating with suppliers that could contribute to supply chain resilience. The Strategic Sourcing Framework was implemented as follows:

  • Developed criteria for supplier selection that included not only cost and quality but also reliability, sustainability practices, and innovation potential.
  • Conducted a market analysis to identify potential suppliers that met these criteria.
  • Engaged in negotiations and established partnerships with selected suppliers, focusing on long-term relationships rather than short-term gains.

Alongside, the organization utilized the Stakeholder Theory to understand and prioritize the needs and interests of various stakeholders involved in the supply chain, including suppliers. This approach encouraged a more collaborative and partnership-oriented relationship with suppliers. The Stakeholder Theory was applied through:

  • Identifying key stakeholders in the supply chain, including direct suppliers, indirect suppliers, and regulatory bodies.
  • Assessing the needs, expectations, and potential contributions of each stakeholder group to the supply chain resilience initiative.
  • Developing strategies for engaging with these stakeholders in a manner that aligned their interests with the strategic goals of the organization.

The implementation of the Strategic Sourcing Framework and Stakeholder Theory resulted in a more robust and resilient supply chain. The organization experienced a 20% improvement in supply chain reliability and a reduction in supply-related project delays by 25%. These frameworks facilitated the development of strategic supplier relationships that supported the organization's objective of enhancing supply chain resilience.

Investment in Employee Training and Development

Kolb's Experiential Learning Theory was central to the organization's strategy for employee training and development, particularly in the adoption of digital tools and sustainable construction practices. This theory posits that learning is a process whereby knowledge is created through the transformation of experience. It was especially relevant for the hands-on nature of training required. The organization's application of Kolb's theory involved:

  • Designing training modules that included concrete experiences followed by observation and reflection, which then led to forming abstract concepts and generalizations.
  • Providing opportunities for employees to test these concepts in new situations, thereby completing the learning cycle.

The Competency Framework was also applied to identify, define, and cultivate the specific skills and competencies needed for the organization's digital and sustainability initiatives. This framework's application ensured that training programs were aligned with strategic business objectives. The Competency Framework was implemented through:

  • Identifying critical competencies required for successful adoption of digital tools and sustainable practices.
  • Developing a competency model that mapped out the desired skills and behaviors at various levels within the organization.
  • Integrating these competencies into the design and delivery of training programs.

As a result of these initiatives, the organization saw a significant increase in employee proficiency in digital tools and sustainable practices, with over 90% of targeted employees completing the training programs. This investment in employee training and development not only enhanced operational efficiency but also fostered a culture of continuous learning and adaptation, crucial for sustaining competitive advantage in a rapidly evolving industry.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced procurement processing time by 15% through the digital transformation of procurement processes.
  • Achieved a 10% cost saving in procurement within the first year of implementing digital tools.
  • Improved supply chain reliability by 20% and reduced supply-related project delays by 25% via strategic supplier relationships.
  • Over 90% of targeted employees completed training programs in digital tools and sustainable practices.

The initiative to enhance supply chain resilience in a specialty trade contracting firm has yielded significant improvements in operational efficiency and supply chain reliability. The 15% reduction in procurement processing time and 10% cost saving demonstrate the successful implementation of digital tools, aligning with the strategic objective to streamline procurement. The improvement in supply chain reliability and reduction in project delays highlight the effectiveness of developing strategic supplier relationships, addressing the challenge of supply chain disruptions. However, while these results are commendable, the report suggests areas of underperformance or missed opportunities, particularly in fully leveraging digital transformation across other operational areas beyond procurement. The high completion rate of employee training programs indicates a strong organizational commitment to skill development, although the direct impact on project delivery efficiency remains to be fully quantified.

For next steps, the organization should consider expanding the scope of digital transformation to encompass other critical areas of operation, such as project management and customer engagement, to further enhance efficiency and competitiveness. Additionally, leveraging analytics and AI could provide deeper insights into supply chain vulnerabilities and opportunities for optimization. Strengthening the feedback loop from training programs to measure their impact on operational performance more directly could also help in fine-tuning future training initiatives. Lastly, exploring innovative supply chain models, such as collaborative procurement with industry partners, could offer additional resilience and cost benefits.


 
Joseph Robinson, New York

Operational Excellence, Management Consulting

The development of this case study was overseen by Joseph Robinson. Joseph is the VP of Strategy at Flevy with expertise in Corporate Strategy and Operational Excellence. Prior to Flevy, Joseph worked at the Boston Consulting Group. He also has an MBA from MIT Sloan.

To cite this article, please use:

Source: Revitalizing Supply Chain Resilience in a Globalized Manufacturing Firm, Flevy Management Insights, Joseph Robinson, 2024


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