Flevy Management Insights Case Study

Global Strategy for SMB in Aerospace Component Manufacturing

     Joseph Robinson    |    Organizational Behavior


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Organizational Behavior to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR An Aerospace Component Manufacturer faced rising production costs and declining market share due to aggressive competition and increased raw material prices. By adopting additive manufacturing, establishing strategic partnerships, and launching sustainable products, the company reduced production costs by 15% and increased market share by 8%, highlighting the importance of Operational Excellence and Innovation in addressing core challenges.

Reading time: 9 minutes

Consider this scenario: An Aerospace Component Manufacturer, specializing in precision parts, faces significant challenges impacting its Organizational Behavior and market competitiveness.

The company has experienced a 20% increase in production costs while its market share has declined by 12% over the past two years, due to rising raw material costs and aggressive competition from emerging markets. The primary strategic objective is to optimize operational efficiency and expand market share through strategic partnerships and technological innovation.



While the Aerospace Component Manufacturing industry is known for its high barriers to entry and stringent regulatory standards, this organization is contending with operational inefficiencies and a shrinking market share. An initial analysis indicates that these challenges may stem from outdated manufacturing technologies and a lack of strategic global partnerships that could provide access to more cost-effective materials and new markets. Additionally, there seems to be a significant misalignment between the company's current capabilities and the evolving demands of the aerospace industry.

Industry Analysis

The Aerospace Component Manufacturing industry is characterized by high capital intensity and a slow rate of technological change, which has historically limited the entry of new competitors. However, recent advancements in manufacturing technologies and materials science are beginning to shift this dynamic.

We begin by dissecting the competitive forces shaping the industry:

  • Internal Rivalry: Competition among established players is intense, primarily focused on technological innovation and cost efficiency.
  • Supplier Power: High, due to the specialized nature of materials and components required, with few suppliers dominating the market.
  • Buyer Power: Also high, as large aerospace companies and defense contractors have significant leverage over component manufacturers.
  • Threat of New Entrants: Historically low, but gradually increasing with advancements in technology and manufacturing processes.
  • Threat of Substitutes: Low, given the stringent safety and performance requirements in the aerospace industry that limit the viability of alternative products.

Emergent trends include the increasing adoption of additive manufacturing (3D printing), which presents both opportunities and risks:

  • Adoption of advanced manufacturing technologies: Organizations that invest in these technologies can significantly reduce production costs and time, but require substantial upfront investment and retraining of the workforce.
  • Increase in strategic global partnerships: Collaboration with international partners can provide access to new markets and cost-effective supply chains, though it also introduces risks related to intellectual property and regulatory compliance.
  • Shift towards sustainability: There is a growing demand for environmentally friendly components, opening new market segments but requiring investment in research and development.

For a deeper analysis, take a look at these Industry Analysis best practices:

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Strategy Classics: Porter's Five Forces (28-slide PowerPoint deck)
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Internal Assessment

The organization possesses a strong track record in manufacturing high-quality aerospace components, but its production processes are becoming increasingly uncompetitive due to high costs and inefficiencies.

SWOT Analysis

Strengths include a well-established reputation for quality and reliability, while weaknesses are seen in high production costs and outdated manufacturing technologies. Opportunities lie in adopting new technologies and forming strategic partnerships, but threats come from intensifying global competition and rapidly evolving technological standards.

VRIO Analysis

The company's commitment to quality and its skilled workforce are valuable and rare, offering a competitive advantage. However, its operational processes and technological capabilities are not sufficiently unique or difficult to imitate, suggesting the need for strategic innovation.

Capability Analysis

Success in the aerospace component market demands excellence in innovation, cost control, and strategic partnerships. The organization's current capabilities align with these requirements in terms of quality and reliability but fall short in technological advancement and global market penetration.

Strategic Initiatives

Based on the comprehensive analysis conducted, the management has identified the following strategic initiatives to be implemented over the next 36 months :

  • Technological Modernization: Upgrade manufacturing processes with advanced technologies such as additive manufacturing, aiming to reduce production costs and time. This initiative should enhance product customization capabilities, creating significant value through increased efficiency and market responsiveness. Investment in state-of-the-art equipment and training is required.
  • Development of Strategic Global Partnerships: Establish partnerships with international aerospace companies and suppliers to expand market access and reduce material costs. This initiative aims to leverage global networks for market expansion and cost reduction, necessitating resources for market analysis and partnership development.
  • Investment in Sustainability: Develop and market environmentally friendly component solutions, targeting the growing segment of eco-conscious customers. This initiative is expected to open new market opportunities and enhance brand reputation, requiring investment in R&D and marketing.

Organizational Behavior Implementation KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


Tell me how you measure me, and I will tell you how I will behave.
     – Eliyahu M. Goldratt

  • Reduction in Production Costs: Essential for measuring the financial impact of technological modernization.
  • Market Share Growth: Indicates the success of global partnerships and market expansion efforts.
  • Customer Satisfaction Scores: Reflects the market's reception of new, sustainable product offerings.

Monitoring these KPIs will provide insights into the effectiveness of the strategic initiatives, guiding adjustments to ensure alignment with the organization's overarching goals and market demands.

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Organizational Behavior Deliverables

These deliverables represent the outputs across all the strategic initiatives.
  • Strategic Plan Presentation (PPT)
  • Technology Upgrade Roadmap (PPT)
  • Global Partnerships Framework (PPT)
  • Sustainability Initiatives Report (PPT)
  • Financial Impact Model (Excel)

Explore more Organizational Behavior deliverables

Technological Modernization

The organization adopted the Technology Acceptance Model (TAM) and the Balanced Scorecard approach to guide the technological modernization initiative. TAM, developed by Davis (1989), provided a framework to assess how employees would accept and use the new manufacturing technologies. It proved invaluable for predicting and enhancing user acceptance, ensuring a smoother transition to advanced manufacturing processes. Following this insight, the organization undertook several steps:

  • Conducted surveys and focus groups to gauge employees' perceived usefulness and ease of use of additive manufacturing and other advanced technologies.
  • Developed tailored training programs to address identified concerns and enhance the perceived ease of use, thereby increasing acceptance rates.

Simultaneously, the Balanced Scorecard, introduced by Kaplan and Norton, was employed to align technology adoption with strategic objectives. This framework allowed for a multi-dimensional view of the organization’s progress beyond traditional financial metrics.

  • Identified key performance indicators (KPIs) across four perspectives: Financial, Customer, Internal Process, and Learning and Growth, directly related to the technological upgrade.
  • Implemented a dashboard to monitor these KPIs, facilitating real-time decision-making and adjustments.

The combined application of TAM and the Balanced Scorecard facilitated not only the successful adoption of new technologies but also ensured these changes were in alignment with the broader strategic goals of the organization. Employee resistance was minimized, and the organization was able to track the impact of technology adoption on operational efficiency, market competitiveness, and financial performance.

Development of Strategic Global Partnerships

For the strategic initiative focusing on developing global partnerships, the organization utilized the Ansoff Matrix and the Resource-Based View (RBV) framework. The Ansoff Matrix helped in identifying growth strategies through new markets and new partnerships, highlighting areas with the highest potential for market expansion. This strategic tool was critical in determining the direction of the partnership development efforts. The process involved:

  • Analyzing current market penetration and assessing opportunities for market development and diversification through partnerships.
  • Evaluating potential partners based on their market positioning and compatibility with the organization's strategic objectives.

The Resource-Based View (RBV) framework complemented this by focusing on leveraging internal strengths to achieve competitive advantage in new markets. This approach emphasized the importance of the organization's unique capabilities and how they could be augmented through strategic partnerships.

  • Identified key resources and capabilities that could provide a competitive edge in new markets.
  • Selected partners who could complement these strengths, focusing on creating synergies that would benefit both parties.

Implementing these frameworks led to a systematic and strategic approach to global partnership development. The organization successfully identified and entered into several key partnerships, significantly expanding its market reach and enhancing its resource base. This strategic move not only diversified the organization's market presence but also fortified its competitive positioning through collaborative innovation and shared resources.

Investment in Sustainability

In addressing the strategic initiative of investing in sustainability, the organization applied the Triple Bottom Line (TBL) framework and the Blue Ocean Strategy. The TBL framework, emphasizing the importance of balancing economic, social, and environmental performance, guided the organization in integrating sustainability into its core operations. This approach was instrumental in identifying areas where sustainable practices could be implemented without compromising financial performance. The steps taken included:

  • Conducting a comprehensive sustainability audit to assess current practices and identify areas for improvement.
  • Developing and implementing policies that reduced waste and energy consumption while exploring sustainable material alternatives.

The Blue Ocean Strategy was utilized to carve out a new market space in the aerospace component industry, where competition was irrelevant. By focusing on sustainability, the organization aimed to differentiate itself and create new demand.

  • Identified unmet needs in the market related to environmental sustainability within the aerospace industry.
  • Launched a series of sustainable component products that met these needs, supported by a marketing campaign that highlighted their unique value proposition.

The application of the Triple Bottom Line and Blue Ocean Strategy enabled the organization to not only enhance its environmental and social contributions but also to open up new market opportunities. This strategic focus on sustainability led to the development of innovative products that set the company apart from competitors, driving growth and reinforcing its commitment to responsible business practices.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced production costs by 15% through the adoption of additive manufacturing technologies.
  • Expanded market share by 8% following the establishment of strategic global partnerships.
  • Launched a new line of sustainable component products, resulting in a 5% increase in customer satisfaction scores.
  • Implemented a real-time KPI dashboard, enhancing decision-making and operational efficiency.
  • Identified and entered into key partnerships, diversifying market presence and fortifying competitive positioning.
  • Conducted a comprehensive sustainability audit, leading to significant reductions in waste and energy consumption.

The initiative's results are commendable, particularly in reducing production costs and expanding market share, which directly address the company's primary challenges of high production costs and shrinking market share. The 15% reduction in production costs through technological modernization and the 8% increase in market share due to strategic partnerships are significant achievements that highlight the initiative's success. However, while the launch of sustainable products has increased customer satisfaction, the 5% increase suggests there is room for improvement in market penetration and product impact. The successful implementation of a real-time KPI dashboard represents a strategic advancement in operational efficiency, yet the full potential of this tool in driving continuous improvement and strategic alignment may not be fully realized. The initiative's less successful aspects, such as the modest impact of sustainability efforts on market differentiation, suggest a need for a more aggressive marketing strategy and possibly further product innovation to meet evolving market demands.

For next steps, it is recommended to focus on enhancing the market penetration of the sustainable product line through targeted marketing campaigns and further innovation to meet the unmet needs identified. Additionally, leveraging the real-time KPI dashboard to identify areas for continuous improvement and further cost reduction could amplify the initiative's success. Exploring additional strategic partnerships, especially in emerging markets, could further expand the company's global footprint and market share. Finally, ongoing investment in employee training and development, particularly in areas related to new technologies and sustainability, will ensure the organization remains competitive and aligned with industry advancements.


 
Joseph Robinson, New York

Operational Excellence, Management Consulting

The development of this case study was overseen by Joseph Robinson. Joseph is the VP of Strategy at Flevy with expertise in Corporate Strategy and Operational Excellence. Prior to Flevy, Joseph worked at the Boston Consulting Group. He also has an MBA from MIT Sloan.

To cite this article, please use:

Source: Global Strategy for Infrastructure Firm in Smart City Solutions, Flevy Management Insights, Joseph Robinson, 2025


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