Please register (it's free!) or login to view the remaining preview.

If you are logged in, your referral link [?] is automatically included below.

EMBED CODE (Copy and Paste)

BENEFITS OF DOCUMENT

Provides a holistic framework for the implementation of Lean manufacturing principles and practices.
Provides guidelines on how to apply Lean methods and tools in the workplace to improve productivity and quality.
Provides a tool to initiate a culture change towards operational excellence.

DOCUMENT DESCRIPTION

Lean is a management philosophy based on the Toyota Production System (TPS). With Lean Manufacturing, you will be able to enhance value for your customers by improving and smoothing the process flow and eliminating waste. Simply put, with Lean, you will be able to increase productivity and create greater customer value with less resources.

By teaching this presentation, managers and employees will have a better understanding of the Lean principles and approach to eliminating waste, and will be more forthcoming to lead and participate in the Lean implementation process.

||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
NOTE: This training package includes:
1. Lean Manufacturing training presentation (PowerPoint format)
2. Lean poster (PDF format, in color and monochrome, printable in A3 size)
3. Eight Wastes of Lean poster (PDF format, in color and monochrome, printable in A3 size)
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||

LEARNING OBJECTIVES

1. Understand the key concepts and principles of Lean
2. Acquire knowledge on the common Lean methods and tools and their applications to eliminate waste and create more value for customers
3. Identify ways to develop "Kaizen eyes" to look for improvement opportunities
4. Describe the various Lean roles
5. Define the critical success factors for sustaining a Lean culture

CONTENTS

1. Introduction to Lean Thinking
- The case for Lean Manufacturing
- Where did Lean originate?
- Toyota's philosophy
- Lean adoption in various environments
- Impact of Lean principles in industry
- Lean applications in manufacturing, process and service industries
- What is Lean?
- What Lean is not
- Traditional thinking versus Lean thinking
- Traditional culture vs. Lean culture
- Lean management framework
- Lean and six sigma
- Benefits of Lean manufacturing

2. Key Concepts of Lean Thinking
- Methods to increase productivity
- What is waste?
- Work versus waste
- Value defined
- Cost reduction principle
- 20 minutes of waste a day
- Eight types of manufacturing waste
- Examples of value-added activities
- Examples of waste
- Lean emphasis
- Lean thinking philosophy
- Lean principles

3. Common Lean Methods & Tools
- Muda, Mura & Muri
- Gemba framework
- 4Ms
- 5S principles
- Visual controls
- Plant layout
- Cellular layout
- Total Productive Maintenance
- Standard work
- Heijunka (Load leveling)
- Supermarket
- Kaizen
- Pull systems / Kanban
- Continuous Flow
- Takt time
- Quick changeover / Set-up reduction
- Fexible workforce
- Quality at source
- Poka yoke (error-proofing)
- Andon
- PDCA problem solving
- Small group activities
- Suggestion system
- Hoshin Kanri

4. Ways to develop "Kaizen Eyes"
- What are "Kaizen eyes"?
- Ways to develop "Kaizen eyes"

5. Lean Roles
- Lean steering committee
- Lean deployment leader
- Lean champions
- Lean process owner
- Lean coach
- Team leader
- Team members

6. Sustaining a Lean Culture
- Challenges in Lean manufacturing
- Understanding responses to change
- Sustaining a Lean culture
- Lessons from other adopters

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the form to the right. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Lean Manufacturing PowerPoint document

Top Flevy Author [?]

Lean Manufacturing

Sold by Operational Excellence Consulting (this author has 181 documents)

$79.00

ALL FEES INCLUDED

Add to Cart

This business document is categorized under the function(s):

Operations Strategy, Marketing, & Sales

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 18.6 MB

Number of Slides: 177 (includes cover, transition slides)

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental ZIP document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Feb 23, 2013
Most recent version published: Apr 17, 2021

Ask the Author a Question

Must be logged in Click here to log in

This document is available as part of the following discounted bundle(s):

Lean & Kaizen Fundamentals for Shopfloor Improvement

$119.00

This bundle contains 1 additional documents.

View Full Details

Kaizen

187-slide PowerPoint deck and supporting PDF

$79.00

Author:

Lean & Six Sigma Essentials

$109.00

This bundle contains 1 additional documents.

View Full Details

Six Sigma Overview

124-slide PowerPoint deck

$69.00

Author:

CUSTOMER TESTIMONIALS

"One of the great discoveries that I have made for my business is the Flevy library of training materials.

As a Lean Transformation Expert, I am always making presentations to clients on a variety of topics: Training, Transformation, Total Productive Maintenance, Culture, Coaching, Tools, Leadership Behavior, etc. Flevy usually has just what I need to make my point.

It is well worth the money to purchase these presentations. Sure, I have the knowledge and information to make my point. It is another thing to create a presentation that captures what I want to say. Flevy has saved me countless hours of preparation time that is much better spent with implementation that will actually save money for my clients."

– Ed Kemmerling, Senior Lean Transformation Expert at PMG

"As a consultant requiring up to date and professional material that will be of value and use to my clients, I find Flevy a very reliable resource.

The variety and quality of material available through Flevy offers a very useful and commanding source for information. Using Flevy saves me time, enhances my expertise and ends up being a good decision."

– Dennis Gershowitz, Principal at DG Associates

"As a small business owner, the resource material available from FlevyPro has proven to be invaluable. The ability to search for material on demand based our project events and client requirements was great for me and proved very beneficial to my clients. Importantly, being able to easily edit and tailor the material for specific purposes helped us to make presentations, knowledge sharing, and toolkit development, which formed part of the overall program collateral. While FlevyPro contains resource material that any consultancy, project or delivery firm must have, it is an essential part of a small firm or independent consultant's toolbox."

– Michael Duff, Managing Director at Change Strategy (UK)

"If you are looking for great resources to save time with your business presentations, Flevy is truly a value-added resource. Flevy has done all the work for you and we will continue to utilize Flevy as a source to extract up-to-date information and data for our virtual and onsite presentations!"

– Debbi Saffo, President at The NiKhar Group

"I have used FlevyPro for several business applications. It is a great complement to working with expensive consultants. The quality and effectiveness of the tools are of the highest standards."

– Moritz Bernhoerster, Global Sourcing Director at Fortune 500

"FlevyPro has been a brilliant resource for me, as an independent growth consultant, to access a vast knowledge bank of presentations to support my work with clients. In terms of RoI, the value I received from the very first presentation I downloaded paid for my subscription many times over! The quality of the decks available allows me to punch way above my weight – it's like having the resources of a Big 4 consultancy at your fingertips at a microscopic fraction of the overhead."

– Roderick Cameron, Founding Partner at SGFE Ltd

"[Flevy] produces some great work that has been/continues to be of immense help not only to myself, but as I seek to provide professional services to my clients, it give me a large "tool box" of resources that are critical to provide them with the quality of service and outcomes they are expecting."

– Royston Knowles, Executive with 50+ Years of Board Level Experience

"As a consulting firm, we had been creating subject matter training materials for our people and found the excellent materials on Flevy, which saved us 100's of hours of re-creating what already exists on the Flevy materials we purchased."

– Michael Evans, Managing Director at Newport LLC

"I have found Flevy to be an amazing resource and library of useful presentations for lean sigma, change management and so many other topics. This has reduced the time I need to spend on preparing for my performance consultation. The library is easily accessible and updates are regularly provided. A wealth of great information."

– Cynthia Howard RN, PhD, Executive Coach at Ei Leadership

"I like your product. I'm frequently designing PowerPoint presentations for my company and your product has given me so many great ideas on the use of charts, layouts, tools, and frameworks. I really think the templates are a valuable asset to the job."

– Roberto Fuentes Martinez, Manager at Technology Transformation Advisory

SELECT CUSTOMERS

Since 2012, we have provided best practices to over 5,000 businesses and organizations of all sizes across the world—in over 130 countries. Below is just a very small sample of our customer base.

Did you know?

The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

CUSTOMERS ALSO BOUGHT THESE DOCUMENTS

Strategic Planning: Hoshin Kanri Strategy Deployment 133-slide PowerPoint deck and supporting ZIP $79.00 Author: Operational Excellence Consulting Strategic Planning Strategy Development Strategy Deployment & Exe ...	Strategic Planning - Hoshin Policy Deployment 137-slide PowerPoint deck and supporting Excel workbook $74.50 Author: Operational Excellence Consulting LLC Strategic Planning Strategy Deployment & Exe ... Hoshin Kanri	Kaizen 187-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Process Improvement Kaizen Continuous Improvement	5S for the Office 190-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Process Improvement Lean Management/Enterprise Visual Workplace
PDCA Problem Solving Technique & Tools 198-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Problem Solving PDCA	Visual Management 153-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Visual Workplace	Lean - Value Stream Mapping (VSM) 158-slide PowerPoint deck and supporting Excel workbook $69.50 Author: Operational Excellence Consulting LLC Lean Management/Enterprise Value Stream Mapping Operational Excellence	The 8D Problem Solving Process 206-slide PowerPoint deck and supporting ZIP $74.50 Author: Operational Excellence Consulting LLC Lean Management/Enterprise Problem Solving 8D
Total Productive Maintenance (TPM) 235-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Total Productive Maintenance Operational Excellence	Gemba Walk 88-slide PowerPoint deck $69.00 Author: Operational Excellence Consulting Lean Management/Enterprise Operational Excellence Gemba Walk	Lean Six Sigma 50 Tools & Templates 33-page PDF document and supporting ZIP $119.00 Author: QMaxima Inc. - Simplifying Excellence Lean Management/Enterprise Six Sigma Project	Delivering Service Excellence 136-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Customer Service Operational Excellence