Download Production Consulting Best Practices

As William Clay Ford Jr., the Executive Chairman of Ford Motor Company has underlined, "Creating a strong business and building a better world are not conflicting goals—they are both essential ingredients for long-term success."

Introduction to the Concept of Production

The heart of any business lies in its Production or Production Management, a strategic organizational area that influences overall business performance. It champions Operational Excellence and is crucial to delivering value to both the business and its customers. As argued by McKinsey, the increasing complexity of products, development processes, and supply chains can lead to cost overruns, behind-schedule releases, and substandard products. Therefore, fortifying production system operations is foundational to Strategic Planning.

The Significance of Production in Strategic Management

Production is the backbone of a company's economic sustainability, and it directly contributes to Revenue Growth, Profitability, and Customer Satisfaction. An EY survey found that operational improvements drive around 60% of all performance improvements within businesses. It is a vital piece of the Strategy Development process and closely tied to other strategic business aspects like Supply Chain Management, Quality Management, and Risk Management.

Best Practices in Production Management

There are a series of best practices in Production Management that C-level executives should take into account:

• Continuous Improvement: High-performing businesses have embraced a culture of Continuous Improvement, where they constantly analyze their production processes to identify and eliminate waste and inefficiencies. This drives Operational Excellence, and as per a PwC report, companies that adopt this approach see a 10-15% increase in efficiency.
• Advanced Analytics: Companies are leveraging the power of analytics to understand production trends, predict outcomes, and make more informed decisions. Goldman Sachs asserts that integrating analytics into production can increase performance by 20%.
• Investing in Technology: Innovations in technology are transforming the production landscape. Accenture purports that implementing technologies like IoT and AI can boost production efficiency by up to 30%.

Challenges in Production Management

While many organizations have succeeded in reaping the benefits of effective Production Management, several challenges persist. These include understanding and managing evolving technologies, maintaining product quality while scaling, coordinating global supply chains, and managing the environmental impacts of production. Bain highlights that to tackle these challenges, leaders need to take a holistic, agile, and customer-centric approach to production.

Role of Leadership in Production Management

Effective Leadership is central to driving successful Production Management. In the words of noted strategy expert Michael Porter, "The essence of strategy is choosing what not to do." This reflective, and often discriminatory decision-making approach extends to Production too. Leaders must prioritize activities that add the most value, eliminate inefficiencies while balancing resources, and commit to long-term solutions, even if they require short-term sacrifices. Deloitte studies have found a direct correlation between leadership effectiveness and organizational performance, underlining the importance of Leadership in Production decisions.

The Future of Production Management

With the advent of Industry 4.0, Production Management is on the brink of a massive change. Technologies like Robotics, AI, Big Data, and IoT are redefining production, accentuating the need for businesses to stay abreast of evolving Digital Transformation trends. A Gartner report forecasts that by 2023, companies actively using Industry 4.0 technologies in their production processes could see a 30% increase in production speed and a 25% decrease in operating costs. The future indeed looks promising for those ready to adopt, innovate, and lead the change.

Given all these considerations, it is evident that Production Management is not just a function but a strategic entity that needs to be factored into the boardroom conversations. From an operational outlook, the gains to be had from fine-tuning your production mechanisms are substantial. From a strategic perspective, they could very well be the difference between failure and enduring success.