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Flevy Management Insights Q&A
How can TWI be adapted for a remote or hybrid workforce to ensure consistent training outcomes?


This article provides a detailed response to: How can TWI be adapted for a remote or hybrid workforce to ensure consistent training outcomes? For a comprehensive understanding of Training within Industry, we also include relevant case studies for further reading and links to Training within Industry best practice resources.

TLDR Adapting TWI for remote or hybrid workforces involves leveraging technology, such as VR and digital platforms, to maintain interactive, hands-on training, alongside structured online mentorship and continuous improvement to ensure consistent training outcomes.

Reading time: 4 minutes


Training Within Industry (TWI) is a proven methodology that focuses on job instruction, job methods, and job relations. Originally developed during World War II to quickly and effectively train workers in the manufacturing sector, its principles are still highly relevant today, especially in the context of ensuring consistent training outcomes for remote or hybrid workforces. Adapting TWI for a remote or hybrid workforce involves leveraging technology, maintaining engagement, and ensuring continuous improvement and support.

Adapting TWI for Remote and Hybrid Workforces

Adapting TWI for a remote or hybrid workforce requires a strategic approach that leverages technology to replicate the hands-on, interactive nature of traditional TWI. Organizations should start by digitizing their training materials, making them accessible and engaging for remote learners. This includes using video tutorials, interactive modules, and virtual reality (VR) simulations that can mimic real-life scenarios workers might face. For example, VR can be particularly effective for job instruction training, allowing employees to practice tasks in a simulated environment. Additionally, platforms like Zoom or Microsoft Teams can facilitate the Job Relations component by allowing trainers to conduct role-play exercises and group discussions online.

It's also crucial to develop a structured online mentorship program. Experienced employees can guide newer ones through the nuances of their roles, providing real-time feedback and support. This mentorship can be facilitated through regular video calls, shared digital workspaces, and instant messaging platforms. Such an approach ensures that the essence of TWI's hands-on learning and personal interaction is not lost in the transition to remote work.

Furthermore, organizations must invest in training their trainers for the digital age. This involves not only familiarizing them with the technology but also equipping them with skills to engage and motivate learners remotely. Techniques such as digital storytelling, gamification, and interactive Q&A sessions can make online learning more engaging and effective. Training the trainers ensures that the quality of instruction remains high, regardless of the delivery method.

Explore related management topics: Hybrid Work Remote Work

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Ensuring Consistency and Engagement

Ensuring consistency in training outcomes for a remote or hybrid workforce requires a clear understanding of the desired outcomes and a robust mechanism for tracking and assessing progress. Organizations should set clear, measurable objectives for each training module, aligned with the overall goals of the TWI program. This could include specific performance benchmarks, completion rates, and feedback scores from participants. Tools such as Learning Management Systems (LMS) can be invaluable in tracking these metrics, allowing organizations to monitor progress and identify areas where additional support might be needed.

Engagement is another critical factor in the success of remote TWI programs. Creating a community around the training program can help maintain engagement levels. This can be achieved through online forums, regular virtual meetups, and group projects. Encouraging peer-to-peer learning and collaboration not only helps reinforce the training material but also builds a sense of camaraderie among remote workers. According to McKinsey, fostering a sense of belonging and community is crucial for the success of remote and hybrid work models, as it directly impacts employee satisfaction and productivity.

Regular feedback loops are essential to ensure the training is meeting its objectives and to make necessary adjustments. This includes soliciting feedback from participants on the training content, delivery method, and overall experience. Surveys, interviews, and focus groups can provide valuable insights into how the training program can be improved. Continuous improvement should be a core principle of any TWI adaptation strategy, ensuring that the program remains effective and relevant over time.

Explore related management topics: Continuous Improvement

Case Studies and Real-World Examples

Several organizations have successfully adapted TWI for their remote or hybrid workforces. For instance, a global technology firm implemented a VR-based job instruction module for its remote engineering team. This allowed new hires to practice complex assembly processes in a risk-free environment, leading to a significant reduction in training time and errors. The company used Oculus Rift headsets and custom-developed software to create a highly immersive learning experience.

Another example is a healthcare provider that transitioned its job relations training to a fully online format. Using a combination of live webinars, recorded videos, and interactive role-playing exercises conducted over Zoom, the organization was able to maintain the effectiveness of its training program. This approach not only ensured that employees understood the principles of effective job relations but also provided them with opportunities to apply these principles in simulated real-world scenarios.

These examples demonstrate that with the right approach and tools, TWI can be effectively adapted for remote or hybrid workforces. By leveraging technology, focusing on engagement and community building, and committing to continuous improvement, organizations can ensure that their training outcomes remain consistent, regardless of where their employees are located.

Best Practices in Training within Industry

Here are best practices relevant to Training within Industry from the Flevy Marketplace. View all our Training within Industry materials here.

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Explore all of our best practices in: Training within Industry

Training within Industry Case Studies

For a practical understanding of Training within Industry, take a look at these case studies.

Metals Industry Workforce Training Program in High-Tech Sector

Scenario: A metals firm specializing in advanced alloy production for the aerospace industry is facing challenges in scaling up its workforce competencies to keep pace with rapidly evolving technology and production processes.

Read Full Case Study

Streamlining Training Programs for Cosmetic Industry Leader

Scenario: The organization in focus operates within the cosmetics industry, known for its rigorous product knowledge and customer service training programs.

Read Full Case Study

Electronics Manufacturer Training System Redesign in High-Tech Market

Scenario: A mid-sized electronics manufacturer in the high-tech market is struggling with scaling its Training within Industry (TWI) program.

Read Full Case Study

Workforce Training Revitalization in E-commerce Packaging Sector

Scenario: A mid-sized e-commerce packaging firm in North America is grappling with the rapid evolution of packaging technology and a corresponding skills gap in its workforce.

Read Full Case Study

Workforce Training Enhancement in Life Sciences

Scenario: The organization is a global life sciences company specializing in pharmaceuticals and medical devices.

Read Full Case Study

Workforce Training Advancement Initiative for Industrial Firm in Agritech

Scenario: An industrial company specialized in agricultural technology is facing challenges in scaling its Training within Industry program.

Read Full Case Study


Explore all Flevy Management Case Studies

Related Questions

Here are our additional questions you may be interested in.

What metrics should executives use to measure the success of TWI implementation in their organizations?
Executives should measure TWI success using Efficiency Metrics (e.g., Time to Competency, Training Cost per Employee), Effectiveness Metrics (e.g., Improvement in Job Performance, Employee Retention Rate), and Cultural Impact Metrics (e.g., Employee Engagement Scores, Rate of Internal Promotions) to drive Operational Excellence, Employee Engagement, and Continuous Improvement. [Read full explanation]
What are the key components of a TWI program that effectively reduces workplace accidents and injuries?
Effective TWI programs reduce workplace accidents through Job Instruction for safe task performance, Job Methods for process efficiency and hazard elimination, and Job Relations to promote safety culture. [Read full explanation]
How is artificial intelligence (AI) shaping the future of TWI, especially in personalized learning and performance tracking?
AI is revolutionizing TWI by enhancing personalized learning and performance tracking, leading to more effective, efficient, and engaging training programs, while also necessitating careful navigation of challenges like data privacy and the digital divide. [Read full explanation]
What are the latest technological advancements supporting TWI programs in workforce training and development?
The latest advancements in Virtual Reality, Artificial Intelligence, and Learning Management Systems are revolutionizing Training Within Industry programs, making workforce training more efficient, engaging, and effective. [Read full explanation]
What role does blockchain technology play in verifying and tracking the effectiveness of TWI programs?
Blockchain technology significantly improves the verification, transparency, and tracking of Training Within Industry (TWI) program outcomes, promoting Operational Excellence and Workforce Development. [Read full explanation]
What are the implications of virtual reality (VR) and augmented reality (AR) technologies on the evolution of TWI programs?
Integrating VR and AR into TWI programs significantly improves learning outcomes, operational efficiency, and innovation, despite challenges like cost and technical complexity. [Read full explanation]
What emerging trends in global workforce dynamics are influencing the evolution of TWI strategies?
Emerging global workforce trends impacting TWI strategies include the normalization of Remote Work, the necessity for Upskilling and Reskilling, and a stronger focus on Diversity, Equity, and Inclusion (DEI), requiring strategic adjustments in technology, learning, and culture. [Read full explanation]
How can TWI be utilized to enhance cross-functional team collaboration and break down silos within organizations?
TWI leverages Job Instruction, Job Methods, and Job Relations to improve cross-functional team collaboration and dismantle organizational silos by standardizing work processes, promoting continuous improvement, and enhancing team dynamics. [Read full explanation]

Source: Executive Q&A: Training within Industry Questions, Flevy Management Insights, 2024


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