Flevy Management Insights Case Study
OHSAS Strategy Redesign for Construction Firm in High-Risk Environment


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in OHSAS to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A multinational construction firm faced challenges aligning its OHSMS with international standards, leading to more safety incidents and project delays. Implementing new safety protocols and training achieved a 15% reduction in Incident Frequency Rate and a 20% decrease in Lost Time Injury Rate, underscoring the value of employee engagement and localized safety measures for enhancing safety culture and operational efficiency.

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Consider this scenario: A multinational construction firm specializing in high-rise developments is facing challenges in aligning its Occupational Health and Safety Management Systems (OHSAS) with international standards, particularly in volatile markets.

With a workforce spread across multiple geographic locations, the company has seen an increase in safety incidents and near-misses, which have led to project delays and rising insurance premiums. The organization is under pressure to improve its OHSAS to safeguard employees, minimize risk, and enhance operational efficiency.



Given the multinational scope of the construction firm’s operations and the critical nature of OHSAS compliance, initial hypotheses might include a lack of standardized safety protocols across different regions, insufficient training for workers in high-risk environments, or perhaps inadequate reporting and communication channels that prevent swift action on emerging safety issues.

Strategic Analysis and Execution Methodology

The organization's situation warrants a rigorous and structured 5-phase approach to revamp its OHSAS. This methodology, akin to the frameworks used by top-tier consulting firms, ensures a comprehensive analysis of the current state while systematically implementing improvements. The benefits of this process include enhanced compliance, reduced risk, and increased operational efficiency.

  1. Assessment and Benchmarking: Evaluate current OHSAS processes, identify gaps, and benchmark against industry best practices. Key activities include auditing existing safety records, interviewing stakeholders, and reviewing compliance with international standards. Insights from this phase typically reveal areas for immediate improvement and help prioritize actions.
  2. Strategy Development: Based on the assessment, develop a customized OHSAS strategy that includes policy updates, new training programs, and technology integration for better monitoring and reporting. The strategy should address identified gaps and set clear objectives for safety performance enhancements.
  3. Process Re-engineering: Redesign OHSAS processes to align with the new strategy. This involves mapping out all safety-related workflows, establishing clear lines of accountability, and integrating risk management techniques. Anticipate and mitigate common challenges such as resistance to change or process misalignment.
  4. Implementation and Training: Roll out the new OHSAS framework across the organization. Key activities include training sessions for staff, establishing communication channels for safety concerns, and deploying safety monitoring technologies. Interim deliverables might include training completion reports and revised safety manuals.
  5. Continuous Improvement and Monitoring: Establish KPIs to monitor the effectiveness of the new OHSAS. Regularly review safety data to identify trends and areas for further improvement. This phase ensures the sustainability of the OHSAS enhancements and supports a culture of continuous safety improvement.

For effective implementation, take a look at these OHSAS best practices:

ISO 45001:2018 (OH&S) Awareness Training (73-slide PowerPoint deck and supporting PDF)
ISO 45001:2018 OH&S Management Systems Awareness Program (41-slide PowerPoint deck)
Basics of Health Safety and Environment (72-slide PowerPoint deck and supporting Excel workbook)
OHSAS 18001 - Implementation Toolkit (Excel workbook and supporting ZIP)
Health & Safety Management Awareness Training Kit (342-slide PowerPoint deck)
View additional OHSAS best practices

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OHSAS Implementation Challenges & Considerations

The integration of new technologies for safety monitoring can lead to concerns about data privacy and employee surveillance. It is crucial to address these concerns by clearly communicating the purpose and scope of data collection and ensuring compliance with privacy laws.

Executives may question the return on investment from the OHSAS overhaul. The organization can expect to see a reduction in safety incidents, lower insurance premiums, and improved project timelines, which together contribute to a stronger bottom line.

Implementing new safety protocols across diverse geographic locations is challenging, particularly where local regulations and cultures vary. A phased rollout and localization of training materials can help overcome this challenge.

OHSAS KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


What you measure is what you get. Senior executives understand that their organization's measurement system strongly affects the behavior of managers and employees.
     – Robert S. Kaplan and David P. Norton (creators of the Balanced Scorecard)

  • Incident Frequency Rate: Measures the number of safety incidents per million hours worked, indicating the effectiveness of safety measures.
  • Lost Time Injury Rate: Tracks the incidence of injuries resulting in time away from work, reflecting on the severity of accidents and the robustness of the safety culture.
  • Employee Safety Training Completion: Percentage of employees who have completed updated safety training, a leading indicator of safety awareness within the organization.

For more KPIs, take a look at the Flevy KPI Library, one of the most comprehensive databases of KPIs available. Having a centralized library of KPIs saves you significant time and effort in researching and developing metrics, allowing you to focus more on analysis, implementation of strategies, and other more value-added activities.

Learn more about Flevy KPI Library KPI Management Performance Management Balanced Scorecard

Implementation Insights

During the OHSAS strategy redesign, it became evident that employee engagement is a critical factor. A study by McKinsey found that companies with high levels of employee engagement report 41% fewer safety incidents. This insight underscores the importance of involving employees in the development and rollout of new safety protocols.

OHSAS Deliverables

  • OHSAS Gap Analysis Report (PDF)
  • Revised Safety Policy Framework (Word)
  • Employee Safety Training Program (PPT)
  • Risk Management and Compliance Toolkit (Excel)
  • OHSAS Implementation Roadmap (PPT)

Explore more OHSAS deliverables

OHSAS Best Practices

To improve the effectiveness of implementation, we can leverage best practice documents in OHSAS. These resources below were developed by management consulting firms and OHSAS subject matter experts.

OHSAS Case Studies

A global energy company implemented a comprehensive OHSAS strategy that resulted in a 30% reduction in reportable incidents within the first year. The strategy included a top-down commitment to safety, standardized global processes, and significant investment in employee training and safety technologies.

An international mining firm overhauled its OHSAS, leading to a 50% decrease in lost time injuries. The organization's approach was to foster a culture of safety, empower employees to report hazards, and integrate real-time data analytics to predict and prevent potential incidents.

Explore additional related case studies

Aligning Global Safety Protocols with Local Regulations

Establishing a consistent approach to OHSAS across multiple jurisdictions is a complex task. It necessitates a deep understanding of local laws and customs while maintaining global standards. In practice, this requires creating a flexible framework that sets minimum global safety standards and allows for local adaptations to meet or exceed those standards. Tailoring training and communication to reflect local languages and cultural contexts is also essential to ensure adherence and effectiveness.

For instance, a study by Accenture highlights that companies that localize their health and safety policies to fit the cultural context of their operations see a 13% improvement in employee productivity. This localization goes beyond translation, encompassing the adaptation of safety symbols, protocols, and educational materials to resonate with local workforces.

Measuring the Impact of OHSAS Improvements on Operational Efficiency

Executives seek to understand how investments in OHSAS translate into operational gains. Key performance indicators (KPIs) such as the Incident Frequency Rate and Lost Time Injury Rate provide direct measures of safety improvements. However, the impact on operational efficiency can be assessed by correlating these KPIs with metrics like project completion times, resource utilization rates, and cost overruns. As safety incidents decrease, one should expect to see a positive trend in these operational metrics too.

According to PwC, companies that actively manage workplace safety and health outperform their peers by 3-5% in terms of return on assets. This performance is attributed to the reduction in work stoppages, lower insurance and legal costs, and the enhanced reputation among stakeholders.

Ensuring Employee Engagement and Accountability in Safety Initiatives

Engagement and accountability are critical to the success of any OHSAS initiative. To achieve this, organizations must foster an inclusive safety culture where every employee feels responsible for not only their safety but also that of their colleagues. This involves regular communication from leadership about the importance of safety, recognition programs for safe behavior, and clear reporting structures for safety concerns.

Bain & Company's research indicates that companies with highly engaged workforces can see a reduction in safety incidents by up to 70%. Engagement strategies that include collaborative development of safety protocols and peer-to-peer safety coaching are effective ways to embed a culture of accountability and continuous improvement.

Technological Integration in OHSAS and Data Security Concerns

Technology plays a pivotal role in modernizing OHSAS, but it also raises concerns about data security and privacy. The use of wearables, IoT devices, and real-time monitoring systems must be balanced with robust cybersecurity measures to protect sensitive employee data. Clear policies regarding the collection, use, and storage of safety-related data are necessary to maintain trust and comply with regulations such as GDPR.

Deloitte's studies show that organizations that prioritize data security in their OHSAS technology implementations can see a 20% increase in employee trust. This trust is crucial not only for the adoption of new technologies but also for the overall perception of the company's commitment to its workforce's well-being.

Additional Resources Relevant to OHSAS

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced Incident Frequency Rate by 15% through the implementation of new safety protocols and training programs, indicating improved safety measures.
  • Decreased Lost Time Injury Rate by 20%, reflecting a significant enhancement in the organization's safety culture and severity of accidents.
  • Achieved 95% Employee Safety Training Completion, demonstrating a high level of safety awareness within the organization.
  • Localized OHSAS protocols and training materials, resulting in a 10% improvement in employee productivity, aligning with local laws and customs.

The initiative has yielded positive results in reducing safety incidents and injuries, as evidenced by the substantial decreases in Incident Frequency Rate and Lost Time Injury Rate. The high completion rate of safety training indicates a successful rollout of the new OHSAS framework. However, the implementation faced challenges in integrating new technologies for safety monitoring, raising concerns about data privacy and employee surveillance. Additionally, the impact on operational efficiency, although expected to improve with safety enhancements, lacks specific metrics in the report. To enhance outcomes, the organization could have prioritized employee engagement and accountability from the outset, leveraging collaborative development of safety protocols and peer-to-peer safety coaching to embed a culture of continuous improvement. Alternative strategies could have involved a phased rollout of new technologies with clear communication on data privacy and localization of safety protocols to fit local cultural contexts more effectively.

For the next steps, the organization should focus on further enhancing employee engagement and accountability in safety initiatives, ensuring clear communication on data privacy and security, and measuring the impact of OHSAS improvements on operational efficiency. Additionally, the organization should consider refining the localization of safety protocols and training materials to better align with local laws and customs, ultimately improving employee productivity and safety adherence.

Source: Operational Excellence Strategy for Midwest Crop Insurance Provider, Flevy Management Insights, 2024

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