Want FREE Templates on Strategy & Transformation? Download our FREE compilation of 50+ slides. This is an exclusive promotion being run on LinkedIn.







Flevy Management Insights Q&A
What role will augmented reality (AR) play in the future of OEE training and maintenance procedures?


This article provides a detailed response to: What role will augmented reality (AR) play in the future of OEE training and maintenance procedures? For a comprehensive understanding of Overall Equipment Effectiveness, we also include relevant case studies for further reading and links to Overall Equipment Effectiveness best practice resources.

TLDR Augmented Reality (AR) will significantly transform OEE training and maintenance by providing immersive learning experiences, streamlining tasks, and improving efficiency and productivity through strategic implementation.

Reading time: 4 minutes


Augmented Reality (AR) is poised to revolutionize the way organizations approach Overall Equipment Effectiveness (OEE) training and maintenance procedures. As industries strive for higher efficiency, reduced downtime, and increased productivity, the integration of AR into operational processes represents a significant leap forward. This technology not only enhances learning and skill development but also streamlines maintenance tasks, ultimately contributing to improved OEE scores.

Enhancing OEE Training with AR

Training is a critical component of achieving high OEE. Traditional training methods, while effective to a degree, often lack the engagement and hands-on experience necessary for deep learning. AR transforms this landscape by providing interactive, real-world simulations that allow employees to learn by doing. For instance, AR can overlay digital information onto physical equipment, guiding the trainee through complex procedures step by step. This method not only improves the retention of information but also reduces the learning curve for operating sophisticated machinery. According to a report by PwC, AR in workforce training can increase engagement and accelerate the learning process, leading to a more competent and efficient workforce.

Moreover, AR enables personalized learning experiences, adapting in real-time to the skill level of the trainee. This customization ensures that each employee receives training tailored to their specific needs, further enhancing the effectiveness of the training program. By leveraging AR, organizations can ensure that their workforce is better prepared to manage and operate equipment at peak efficiency, directly contributing to improved OEE scores.

Real-world examples of AR in training are already emerging across various industries. For example, Siemens has implemented AR tutorials for service technicians, significantly reducing training time and improving operational efficiency. These advancements demonstrate the tangible benefits of integrating AR into OEE training programs.

Explore related management topics: Workforce Training Deep Learning

Are you familiar with Flevy? We are you shortcut to immediate value.
Flevy provides business best practices—the same as those produced by top-tier consulting firms and used by Fortune 100 companies. Our best practice business frameworks, financial models, and templates are of the same caliber as those produced by top-tier management consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture. Most were developed by seasoned executives and consultants with 20+ years of experience.

Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab

Revolutionizing Maintenance Procedures with AR

Maintenance is another critical factor influencing OEE. Traditional maintenance procedures can be time-consuming and prone to errors, especially when dealing with complex or unfamiliar equipment. AR offers a solution by providing technicians with real-time, hands-on guidance. Through AR glasses or mobile devices, technicians can view schematics and instructions overlaid directly onto the equipment they are repairing. This not only speeds up the diagnosis and repair process but also reduces the likelihood of errors, thereby minimizing downtime and enhancing OEE.

Additionally, AR can facilitate remote assistance, allowing experts to guide on-site technicians through repairs without being physically present. This capability is invaluable in reducing response times and ensuring that maintenance is performed correctly the first time. A study by Accenture highlights the potential of AR to transform maintenance procedures, noting that organizations implementing AR for maintenance have seen reductions in downtime and improvements in repair accuracy.

Companies like Boeing have leveraged AR to assist technicians in wiring aircraft, resulting in a significant reduction in production time and errors. Similarly, GE Healthcare has used AR to guide repairs of medical imaging devices, improving service efficiency and equipment uptime. These examples underscore the transformative impact of AR on maintenance procedures and its contribution to optimizing OEE.

Strategic Implementation of AR for OEE Improvement

For organizations looking to harness the benefits of AR in OEE training and maintenance, a strategic approach is essential. This involves not only investing in the necessary technology but also fostering a culture that embraces innovation and continuous learning. Key steps include identifying areas where AR can have the most significant impact, developing custom AR solutions tailored to specific training and maintenance needs, and ensuring that employees are adequately trained to use AR technology effectively.

It is also crucial for organizations to measure the impact of AR on OEE continuously. This can involve tracking metrics such as training completion rates, maintenance response times, error rates, and equipment uptime. By analyzing these metrics, organizations can refine their AR strategies, making adjustments to maximize the benefits of the technology.

Finally, collaboration with AR technology providers and industry peers can offer valuable insights and best practices for implementing AR in OEE initiatives. By staying abreast of the latest developments in AR technology and its applications in training and maintenance, organizations can ensure that they remain at the forefront of operational excellence.

In conclusion, AR represents a powerful tool for enhancing OEE training and maintenance procedures. By providing immersive, interactive learning experiences and streamlining maintenance tasks, AR can help organizations achieve higher efficiency, reduce downtime, and improve productivity. With strategic implementation and continuous improvement, the potential of AR to transform OEE is boundless.

Explore related management topics: Operational Excellence Continuous Improvement Best Practices

Best Practices in Overall Equipment Effectiveness

Here are best practices relevant to Overall Equipment Effectiveness from the Flevy Marketplace. View all our Overall Equipment Effectiveness materials here.

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

Explore all of our best practices in: Overall Equipment Effectiveness

Overall Equipment Effectiveness Case Studies

For a practical understanding of Overall Equipment Effectiveness, take a look at these case studies.

Renewable Energy Plant Efficiency Enhancement

Scenario: The organization operates within the renewable energy sector, focusing on solar power generation.

Read Full Case Study

Enhancing Overall Equipment Effectiveness for High-tech Manufacturing Firm

Scenario: An multinational electronics manufacturing firm with sizable production lines spread across various continents is dealing with declining Overall Equipment Effectiveness (OEE).

Read Full Case Study

Operational Efficiency Advancement in Automotive Chemicals Sector

Scenario: An agricultural firm specializing in high-volume crop protection chemicals is facing a decline in Overall Equipment Effectiveness (OEE).

Read Full Case Study

Equipment Effectiveness Enhancement in Packaging

Scenario: The organization is a mid-sized entity specializing in packaging solutions for the food and beverage industry.

Read Full Case Study

Infrastructure Asset Management for Water Treatment Facilities

Scenario: A water treatment firm in North America is grappling with suboptimal Overall Equipment Effectiveness (OEE) scores across its asset portfolio.

Read Full Case Study

OEE Enhancement in Agritech Vertical

Scenario: The organization is a mid-sized agritech company specializing in precision farming equipment.

Read Full Case Study


Explore all Flevy Management Case Studies

Related Questions

Here are our additional questions you may be interested in.

What are the key considerations for integrating OEE data with enterprise resource planning (ERP) systems?
Integrating OEE data with ERP systems requires Strategic Planning, a focus on Data Quality, overcoming Integration Challenges, and utilizing Real-time Data for improved Decision Making and Operational Efficiency. [Read full explanation]
What are the critical steps for initiating a successful OEE improvement program in a manufacturing environment?
Initiating a successful OEE improvement program involves Assessment and Benchmarking, Strategic Planning and Goal Setting, and Implementation and Continuous Improvement, underpinned by data analysis, technology integration, and a culture of continuous improvement. [Read full explanation]
In what ways can advancements in AI and machine learning further enhance OEE tracking and analysis?
AI and ML are transforming OEE tracking and analysis by enabling real-time data analysis, predictive maintenance, enhanced quality control, and optimized performance, leading to significant improvements in operational effectiveness. [Read full explanation]
What role does organizational culture play in the successful implementation and continuous improvement of OEE practices?
Organizational culture significantly impacts the success of Overall Equipment Effectiveness (OEE) practices, emphasizing continuous improvement, accountability, transparency, and learning, with leadership playing a key role. [Read full explanation]
What are the key challenges in aligning OEE improvement initiatives with overall business strategy, and how can they be overcome?
Aligning OEE improvement initiatives with Strategic Planning involves overcoming challenges in strategic context understanding, data integration, Cultural Alignment, and establishing success measurement frameworks to drive Operational Excellence. [Read full explanation]
What are the best practices for benchmarking OEE performance against industry standards or competitors?
Benchmarking OEE against industry standards involves identifying relevant benchmarks, analyzing internal data, setting SMART goals, and implementing Continuous Improvement and Lean methodologies, supported by Industry 4.0 technologies. [Read full explanation]
How can businesses leverage OEE insights to drive sustainability and reduce environmental impact?
Leveraging OEE insights enables organizations to optimize equipment use, reduce waste, and conserve energy, aligning Operational Efficiency with Sustainability Goals. [Read full explanation]
How can OEE metrics inform the development of more effective capital investment strategies?
OEE metrics guide C-level executives in refining capital investment strategies by providing insights into manufacturing efficiency, enabling strategic resource allocation for improved productivity and operational efficiency. [Read full explanation]

Source: Executive Q&A: Overall Equipment Effectiveness Questions, Flevy Management Insights, 2024


Flevy is the world's largest knowledge base of best practices.


Leverage the Experience of Experts.

Find documents of the same caliber as those used by top-tier consulting firms, like McKinsey, BCG, Bain, Deloitte, Accenture.

Download Immediately and Use.

Our PowerPoint presentations, Excel workbooks, and Word documents are completely customizable, including rebrandable.

Save Time, Effort, and Money.

Save yourself and your employees countless hours. Use that time to work on more value-added and fulfilling activities.




Read Customer Testimonials



Download our FREE Strategy & Transformation Framework Templates

Download our free compilation of 50+ Strategy & Transformation slides and templates. Frameworks include McKinsey 7-S Strategy Model, Balanced Scorecard, Disruptive Innovation, BCG Experience Curve, and many more.