Please register (it's free!) or login to view the remaining preview.

If you are logged in, your referral link [?] is automatically included below.

EMBED CODE (Copy and Paste)

BENEFITS OF DOCUMENT

Provides a holistic framework for the planning and implementation of an OEE system.
Provides the methods and tools for OEE implementation.
Provides approaches for increasing OEE.

DOCUMENT DESCRIPTION

The goal of Total Productive Maintenance (TPM) is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and maintained at that level. To maximize equipment effectiveness, you need a measurement tool that can help you understand your equipment problems so that you can take steps to eliminate them. The key to this understanding is Overall Equipment Effectiveness (OEE).

OEE is a crucial measure in TPM that tells you how well your equipment is running. It links three elements in one percentage: the time the machine is actually running (Availability), the quantity of products the machine is turning out (Performance), and the quantity of good output (Quality).

LEARNING OBJECTIVES

1. Understand the concept and philosophy of TPM and its relationship with OEE
2. Explain the importance of OEE and how it relates to value-adding work of the factory
3. Understand OEE concepts such as Availability, Performance, Quality and the Six Major Losses
4. Describe the steps of collecting and processing OEE data and reporting results
5. Define approaches for reducing equipment-related losses to raise OEE

CONTENTS

1. Introduction to TPM & OEE
What is TPM?
TPM Principles
Why is TPM Important?
TPM Goals
TPM Reduces Waste
Eight Strategies ("Pillars") of TPM
TPM Pillars & Activities
TPM Benefits
Relationship Between TPM & OEE
What is OEE?
Why is OEE Important?

2. Understanding Equipment-Related Losses
Three Key Factors of OEE
"World Class" OEE
Six Big Equipment Losses
Visualizing OEE & the Six Big Losses
Equipment Losses & OEE
Calculating OEE
Breakdown Losses
Setup & Adjustment Losses
Minor Stoppage Losses
Speed Losses
Quality Defect & Rework Losses
Startup Losses
Six Big Losses & Countermeasures
Strategies for Zero Breakdowns

3. Measuring OEE
Closing the Feedback Loop
Measuring OEE
Collecting OEE Data
Processing OEE Data
Reporting OEE Data
Practical Tips for Measuring OEE

4. Improving OEE
Improving OEE
Approaches to Improving OEE
5 Why Analysis
Autonomous Maintenance
Focused Equipment & Process Improvement
Quick Changeover
Poka Yoke (Mistake-Proofing)
P-M Analysis
How to Eliminate Minor Stoppages
How to Eliminate Chronic Defects
How to Sustain TPM & OEE
Critical Success Factors

Got a question about the product? Email us at [email protected] or ask the author directly by using the form to the right. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Overall Equipment Effectiveness (OEE) PowerPoint document

Top Flevy Author [?]

Overall Equipment Effectiveness (OEE)

Sold by Operational Excellence Consulting (this author has 159 documents)

$79.00

ALL FEES INCLUDED

Add to Cart

This business document is categorized under the function(s):

Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 8.6 MB

Number of Slides: 133 (includes cover, transition slides)

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Aug 3, 2014
Most recent version published: Mar 26, 2018

Ask the Author a Question

Must be logged in Click here to log in

This document is available as part of the following discounted bundle(s):

TPM Consultant Toolkit

$219.00

This bundle contains 3 additional documents.

View Full Details

Total Productive Maintenance (TPM)

235-slide PowerPoint deck and supporting PDF

$79.00

Author:

Autonomous Maintenance (Jishu Hozen)

153-slide PowerPoint deck and supporting PDF

$79.00

Author:

TPM Self-Assessment Guide & Tool

57-slide PowerPoint deck and supporting Word

$69.00

Author:

The Complete TPM Implementation Toolkit

$279.00

This bundle contains 4 additional documents.

View Full Details

Total Productive Maintenance (TPM)

235-slide PowerPoint deck and supporting PDF

$79.00

Author:

Autonomous Maintenance (Jishu Hozen)

153-slide PowerPoint deck and supporting PDF

$79.00

Author:

TPM Team Guide: How to Start & Sustain TPM Team Activities

149-slide PowerPoint deck

$79.00

Author:

TPM Self-Assessment Guide & Tool

57-slide PowerPoint deck and supporting Word

$69.00

Author:

CUSTOMER TESTIMONIALS

"FlevyPro provides business frameworks from many of the global giants in management consulting that allow you to provide best in class solutions for your clients."

– David Harris, Managing Director at Futures Strategy

"Flevy is now a part of my business routine. I visit Flevy at least 3 times each month.

Flevy has become my preferred learning source, because what it provides is practical, current, and useful in this era where the business world is being rewritten.

In today's environment where there are so many challenges and there is the need to make the right decisions in a short time, with so much scattered information, we are fortunate to have Flevy. Flevy investigates, selects, and puts at our disposal the best of the best to help us be successful in our work."

– Omar Hernán Montes Parra, CEO at Quantum SFE

"As an Independent Management Consultant, I find Flevy to add great value as a source of best practices, templates and information on new trends. Flevy has matured and the quality and quantity of the library is excellent. Lastly the price charged is reasonable, creating a win-win value for the customer, Flevy and the various authors. This is truly a service that benefits the consulting industry and associated clients. Thanks for providing this service. "

– Jim Schoen, Principal at FRC Group

"My FlevyPro subscription provides me with the most popular frameworks and decks in demand in today’s market. They not only augment my existing consulting and coaching offerings and delivery, but also keep me abreast of the latest trends, inspire new products and service offerings for my practice, and educate me in a fraction of the time and money of other solutions. I strongly recommend FlevyPro to any consultant serious about success."

– Bill Branson, Founder at Strategic Business Architects

"As a small business owner, the resource material available from FlevyPro has proven to be invaluable. The ability to search for material on demand based our project events and client requirements was great for me and proved very beneficial to my clients. Importantly, being able to easily edit and tailor the material for specific purposes helped us to make presentations, knowledge sharing, and toolkit development, which formed part of the overall program collateral. While FlevyPro contains resource material that any consultancy, project or delivery firm must have, it is an essential part of a small firm or independent consultant's toolbox."

– Michael Duff, Managing Director at Change Strategy (UK)

"FlevyPro has been a brilliant resource for me, as an independent growth consultant, to access a vast knowledge bank of presentations to support my work with clients. In terms of RoI, the value I received from the very first presentation I downloaded paid for my subscription many times over! The quality of the decks available allows me to punch way above my weight – it's like having the resources of a Big 4 consultancy at your fingertips at a microscopic fraction of the overhead."

– Roderick Cameron, Founding Partner at SGFE Ltd

"I have used FlevyPro for several business applications. It is a great complement to working with expensive consultants. The quality and effectiveness of the tools are of the highest standards."

– Moritz Bernhoerster, Global Sourcing Director at Fortune 500

"I have found Flevy to be an amazing resource and library of useful presentations for lean sigma, change management and so many other topics. This has reduced the time I need to spend on preparing for my performance consultation. The library is easily accessible and updates are regularly provided. A wealth of great information."

– Cynthia Howard RN, PhD, Executive Coach at Ei Leadership

"As a young consulting firm, requests for input from clients vary and it's sometimes impossible to provide expert solutions across a broad spectrum of requirements. That was before I discovered Flevy.com.

Through subscription to this invaluable site of a plethora of topics that are key and crucial to consulting, I have been able to exceed expectations and deliver quality advice and solutions to my clients. The quality and expertise of the authors are exemplary and gives me great confidence to use as part of my service offerings.

I highly recommend this company for any consultant wanting to apply international best practice standards in their service offerings. "

– Nishi Singh, Strategist and MD at NSP Consultants

"One of the great discoveries that I have made for my business is the Flevy library of training materials.

As a Lean Transformation Expert, I am always making presentations to clients on a variety of topics: Training, Transformation, Total Productive Maintenance, Culture, Coaching, Tools, Leadership Behavior, etc. Flevy usually has just what I need to make my point.

It is well worth the money to purchase these presentations. Sure, I have the knowledge and information to make my point. It is another thing to create a presentation that captures what I want to say. Flevy has saved me countless hours of preparation time that is much better spent with implementation that will actually save money for my clients."

– Ed Kemmerling, Senior Lean Transformation Expert at PMG

SELECT CUSTOMERS

Since 2012, we have provided best practices to over 5,000 businesses and organizations of all sizes across the world—in over 130 countries. Below is just a very small sample of our customer base.

Did you know?

The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

CUSTOMERS ALSO BOUGHT THESE DOCUMENTS

Total Productive Maintenance (TPM) 235-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Total Productive Maintenance Operational Excellence	TPM Self-Assessment Guide & Tool 57-slide PowerPoint deck and supporting Word $69.00 Author: Operational Excellence Consulting Total Productive Maintenance	Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation 208-slide PowerPoint deck and supporting ZIP $79.00 Author: Vishnu Rayapeddi Total Productive Maintenance	Autonomous Maintenance (Jishu Hozen) 153-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Total Productive Maintenance
TPM Team Guide: How to Start & Sustain TPM Team Activities 149-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Total Productive Maintenance	TPM Autonomous Maintenance Audit Guide & Checklists 28-slide PowerPoint deck and supporting Excel workbook $69.00 Author: Operational Excellence Consulting Total Productive Maintenance	TPM (Total Productive Maintenance) - 30 Templates Excel workbook $20.99 Author: Nishil Josh Total Productive Maintenance	TPM - Total Productive Maintenance & SMED - Single Minute Exchange of Dies Presentation 1 day course 103-slide PowerPoint deck and supporting ZIP $44.00 Author: Vishnu Rayapeddi Total Productive Maintenance Quick Changeover
Total Productive Maintenance (TPM) 58-slide PowerPoint deck and supporting ZIP $39.00 Author: Vishnu Rayapeddi Lean Management/Enterprise Total Productive Maintenance	045_Total Productive Maintenance 62-slide PowerPoint deck $29.99 Author: Michael Carter Lean Management/Enterprise Total Productive Maintenance	Lean Champion Black Belt 11 - Develop a TPM Strategy 58-slide PowerPoint deck $39.00 Author: Vishnu Rayapeddi Total Productive Maintenance	Lean Shop Floor YB Series - 7. Apply TPM Principles 46-slide PowerPoint deck $30.00 Author: Vishnu Rayapeddi Total Productive Maintenance