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BENEFITS OF DOCUMENT

Provides a holistic framework for the planning and implementation of an OEE system.
Provides the methods and tools for OEE implementation.
Provides approaches for increasing OEE.

DOCUMENT DESCRIPTION

The goal of Total Productive Maintenance (TPM) is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and maintained at that level. To maximize equipment effectiveness, you need a measurement tool that can help you understand your equipment problems so that you can take steps to eliminate them. The key to this understanding is Overall Equipment Effectiveness (OEE).

OEE is a crucial measure in TPM that tells you how well your equipment is running. It links three elements in one percentage: the time the machine is actually running (Availability), the quantity of products the machine is turning out (Performance), and the quantity of good output (Quality).

LEARNING OBJECTIVES

1. Understand the concept and philosophy of TPM and its relationship with OEE
2. Explain the importance of OEE and how it relates to value-adding work of the factory
3. Understand OEE concepts such as Availability, Performance, Quality and the Six Major Losses
4. Describe the steps of collecting and processing OEE data and reporting results
5. Define approaches for reducing equipment-related losses to raise OEE

CONTENTS

1. Introduction to TPM & OEE
• What is TPM?
• TPM Principles
• Why is TPM Important?
• TPM Goals
• TPM Reduces Waste
• Eight Strategies ("Pillars") of TPM
• TPM Pillars & Activities
• TPM Benefits
• Relationship Between TPM & OEE
• What is OEE?
• Why is OEE Important?

2. Understanding Equipment-Related Losses
• Three Key Factors of OEE
• "World Class" OEE
• Six Big Equipment Losses
• Visualizing OEE & the Six Big Losses
• Equipment Losses & OEE
• Calculating OEE
• Breakdown Losses
• Setup & Adjustment Losses
• Minor Stoppage Losses
• How to Eliminate Minor Stoppages
• Speed Losses
• Steps for Dealing with Speed Loss
• Quality Defect & Rework Losses
• Startup Losses
• How to Eliminate Chronic Defects
• Strategies for Zero Breakdowns

3. Measuring OEE
• Closing the Feedback Loop
• Measuring OEE
• Collecting OEE Data
• Processing OEE Data
• Reporting OEE Data
• Practical Tips for Measuring OEE

4. Improving OEE
• Improving OEE
• Approaches to Improving OEE
• 5 Why Analysis
• Autonomous Maintenance
• Focused Equipment & Process Improvement
• Quick Changeover
• Poka Yoke (Mistake-Proofing)
• P-M Analysis
• How to Sustain TPM & OEE
• Critical Success Factors

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Source: Overall Equipment Effectiveness (OEE) PowerPoint document

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Overall Equipment Effectiveness (OEE)

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File Type: PowerPoint (pptx)

File Size: 16 MB

Number of Slides: 139 (includes cover, transition slides)

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Initial upload date (first version): Aug 3, 2014
Most recent version published: Feb 7, 2022

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