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8 Ways to Modernize Your Manufacturing Business This 2022

Editor's Note: Take a look at our featured best practice, Lean Manufacturing (167-slide PowerPoint presentation). In this Lean Manufacturing presentation, we explore the Lean philosophy, which is rooted in the Toyota Production System (TPS). Lean aims to enhance customer value by optimizing processes and eliminating waste, ultimately increasing productivity and value with fewer resources. A key [read more]

Also, if you are interested in becoming an expert on Supply Chain Management (SCM), take a look at Flevy's Supply Chain Management (SCM) Frameworks offering here. This is a curated collection of best practice frameworks based on the thought leadership of leading consulting firms, academics, and recognized subject matter experts. By learning and applying these concepts, you can you stay ahead of the curve. Full details here.

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Due to technological advancements, high consumer expectations, and other trending factors, the manufacturing industry faces constant change. 2022 has proved to be both dynamic and disruptive. Manufacturers haven’t yet recovered from the impact of the Covid pandemic.

They still have skilled-labour shortages and supply chain disruptions. Workers’ roles have changed due to the automation of some operations. It has posed a challenging time staying current, but it’s vital to be committed and satisfy your customers’ demands to stay competitive.

However, some manufacturers will inevitably thrive well, and some won’t. The reason behind bouncing back and hitting the market is how they adapt to the new trends of modernizing their business. Here are 8 ways to help modernize your manufacturing business this 2022:

1. Automate Operations

Our world today is experiencing a fast-growing technology. It has completely transformed how operations are done in the manufacturing industry. Automation of processes saves on running costs, increases efficiency, minimizes workload on staff, and reduces mistakes.

In addition, automation improves the quality of work done by doing away with human errors. For instance, using a procurement software system in supply chain management is a great advancement. Moreover, automation also helps make “feared” work by the employees easily done.

2. Upgrade Equipment

Modernization poses a significant challenge in the manufacturing industry, especially on the equipment. Operations need to be done within the time frame while meeting or even surpassing consumer demands. You should rely on a new and improved tool today for better process and production, because using a machine you bought 5 years ago will definitely hamper production time and can cause delay.

More so, it’ll be a brilliant idea to upgrade to a newer one to improve productivity and performance.

3. Internet of Things

It’s another type of technology that should be adapted to revolutionize your manufacturing industry. It has significantly helped improve communication, reducing time wastage. Data is also collected and stored in a cloud-based application for better inventory management.

Cloud-based applications have significantly improved how you can scale into new markets, get in touch with other businesses, and access products in line with your business.

4. Enhance Cybersecurity

Cybercrimes are becoming more prevalent in this century. Protecting the company data from unauthorized or malicious individuals is essential to run your company better. Adapting high-tech cybersecurity is best to save you from this problem. Make sure you minimize those in control of your company’s crucial data. Training your staff members on protecting the data will be a plus for you.

5. Embrace the Environment

Modernization in the manufacturing industry has been criticized for its adverse environmental effects. How do you go green as well as modernize your business? Some companies opt for alternative energy, such as solar energy, energy-efficient equipment, going paperless, and switching to eco-friendly suppliers.

While keeping the above in mind, you will realize a noticeable reduction in operating costs. It also builds a good reputation in your industry.

6. Train Your Staff

As you upgrade your equipment, the need to train your staff on how to run the machines is vital. Machine learning is critical for the modernization of your manufacturing business. Ensure your team has a vast knowledge of programming languages for programming Artificial Intelligent (AI) machines.

7. Embrace Artificial Intelligence

Artificial intelligence is taking the stage in transforming the manufacturing industry. Since the mid 20th century, artificial intelligence has drastically improved and modernized how operations are done, quality checks, maintenance, supply chain management, and business predictions.

Staying current means adapting technologies like predictive maintenance that help anticipate problems during the manufacturing process. It saves on downtime and improves cost-efficiency. Another essential technology to embrace is additive manufacturing that seeks to improve business model designs, produce quality products, boost higher productivity, and faster time to market, with less or no added cost.

8. Have an Exceptional Online Presence

Today, a business is known for its online presence. It’s one of the modern ways of marketing. Developing a high-quality website that is easy to use and relevant will paint a positive picture in attracting new customers. Apart from having a high-quality website, showing your expertise on various social media platforms, such as Facebook, Twitter, and Instagram, promotes excellent engagement and connection with your target market.

Conclusion

Adapting manufacturing industries into modernization is a challenging but rewarding process. It involves critical decisions on automating operations, building an online presence, mechanization, and embracing AI. Therefore, manufacturers should stay agile and continue meeting their customers’ demands in the coming years through advanced technology.

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Highly sophisticated and user-friendly Financial Model providing advanced financial & planning analysis for a Startup Manufacturing Company. Suitable for any type of industry, the model is a flexible tool for CEO/CFO's to control and improve daily operations and forecast financial and [read more]

Want to Achieve Excellence in Supply Chain Management (SCM)?

Gain the knowledge and develop the expertise to become an expert in Supply Chain Management (SCM). Our frameworks are based on the thought leadership of leading consulting firms, academics, and recognized subject matter experts. Click here for full details.

Supply Chain Management (SCM) is the design, planning, execution, control, and monitoring of Supply Chain activities. It also captures the management of the flow of goods and services.

In February of 2020, COVID-19 disrupted—and in many cases halted—global Supply Chains, revealing just how fragile they have become. By April, many countries experienced declines of over 40% in domestic and international trade.

COVID-19 has likewise changed how Supply Chain Executives approach and think about SCM. In the pre-COVID-19 era of globalization, the objective was to be Lean and Cost-effective. In the post-COVID-19 world, companies must now focus on making their Supply Chains Resilient, Agile, and Smart. Additional trends include Digitization, Sustainability, and Manufacturing Reshoring.

Learn about our Supply Chain Management (SCM) Best Practice Frameworks here.

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About Shane Avron

Shane Avron is a freelance writer, specializing in business, general management, enterprise software, and digital technologies. In addition to Flevy, Shane's articles have appeared in Huffington Post, Forbes Magazine, among other business journals.


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