Flevy Management Insights Case Study
Operational Process Redesign for D2C Beauty Brand


Fortune 500 companies typically bring on global consulting firms, like McKinsey, BCG, Bain, Deloitte, and Accenture, or boutique consulting firms specializing in Business Process Design to thoroughly analyze their unique business challenges and competitive situations. These firms provide strategic recommendations based on consulting frameworks, subject matter expertise, benchmark data, KPIs, best practices, and other tools developed from past client work. We followed this management consulting approach for this case study.

TLDR A D2C beauty brand faced operational bottlenecks due to rapid growth, leading to increased costs and decreased customer satisfaction. By redesigning business processes, the company reduced operational costs by 25% and increased customer satisfaction by 20%, demonstrating the importance of aligning Operational Excellence with strategic objectives.

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Consider this scenario: A direct-to-consumer (D2C) beauty brand has been facing significant challenges in aligning its operational processes with its rapid growth trajectory.

The company, having scaled its customer base, is now experiencing operational bottlenecks that are impacting customer satisfaction and speed to market. Operational costs have risen, and there is a clear need to redesign business processes to improve efficiency and maintain a competitive edge in the beauty industry.



The situation at hand suggests a few hypotheses. First, the beauty brand's rapid growth may have outpaced the capacity of its current operational processes, leading to inefficiencies. Second, there may be a lack of integration between different departments, causing delays and errors. Lastly, the company's technology infrastructure might be inadequate to support scale.

Strategic Analysis and Execution Methodology

A comprehensive 4-phase methodology can be adopted to address the operational challenges faced by the D2C beauty brand. This methodology, inspired by leading practices in Business Process Design, offers a structured approach to identify inefficiencies, redesign processes, and implement changes effectively.

  1. Assessment and Benchmarking: The first phase involves a thorough assessment of the current operational processes. Key activities include mapping out existing workflows, identifying bottlenecks, and benchmarking against industry standards. Potential insights could reveal areas for immediate improvement, and interim deliverables might consist of a current state assessment report.
  2. Design and Optimization: In this phase, the focus shifts to designing optimized business processes. Key questions revolve around how to simplify workflows, enhance automation, and integrate systems. This phase may uncover the need for technology investment, and a redesigned process blueprint serves as a key deliverable.
  3. Implementation Planning: This phase involves creating a detailed implementation plan. Questions to answer include determining the sequence of changes, resource allocation, and risk mitigation strategies. A common challenge is ensuring buy-in from all stakeholders. The deliverable is often a comprehensive implementation roadmap.
  4. Execution and Monitoring: The final phase is where the redesigned processes are implemented. Key activities include training, change management, and continuous monitoring. Insights into employee adoption and process performance are gleaned, with challenges often related to resistance to change. Deliverables include progress reports and a performance dashboard.

For effective implementation, take a look at these Business Process Design best practices:

Business Process Master List (BPML) Template (Excel workbook)
Business Process Improvement (BPI 7) (139-slide PowerPoint deck and supporting Word)
Business Process Reengineering (BPR) (157-slide PowerPoint deck and supporting PDF)
Ultimate Business Processes Guidebook (333-slide PowerPoint deck)
Process (1) - Modelling (16-slide PowerPoint deck)
View additional Business Process Design best practices

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Business Process Design Implementation Challenges & Considerations

One consideration for executives is the alignment of new processes with the company's strategic objectives. This ensures that process improvements directly contribute to the brand's competitive positioning and customer experience. Another consideration is the integration of technology solutions that can scale with the company's growth. Finally, the cultural shift required for process redesign can be significant, emphasizing the need for strong leadership and change management practices.

Upon full implementation, the company can expect to see a reduction in operational costs by up to 25%, according to data from McKinsey & Company. Additionally, improvements in efficiency can lead to a 15-20% increase in customer satisfaction scores as faster and more reliable processes enhance the customer experience.

Implementation challenges may include resistance to change from employees accustomed to existing processes, difficulties in integrating new technologies with legacy systems, and the need to maintain business continuity during the transition.

Business Process Design KPIs

KPIS are crucial throughout the implementation process. They provide quantifiable checkpoints to validate the alignment of operational activities with our strategic goals, ensuring that execution is not just activity-driven, but results-oriented. Further, these KPIs act as early indicators of progress or deviation, enabling agile decision-making and course correction if needed.


What you measure is what you get. Senior executives understand that their organization's measurement system strongly affects the behavior of managers and employees.
     – Robert S. Kaplan and David P. Norton (creators of the Balanced Scorecard)

  • Process Cycle Time Reduction: Measures the efficiency gains in process execution.
  • Customer Satisfaction Score Improvement: Indicates the impact on customer experience.
  • Cost Savings: Tracks the financial benefits of process redesign.
  • Employee Adoption Rate: Assesses how well the new processes are being embraced by the workforce.

For more KPIs, take a look at the Flevy KPI Library, one of the most comprehensive databases of KPIs available. Having a centralized library of KPIs saves you significant time and effort in researching and developing metrics, allowing you to focus more on analysis, implementation of strategies, and other more value-added activities.

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Implementation Insights

During the process redesign, it became evident that cross-functional collaboration is crucial for success. Departments that had previously operated in silos were encouraged to communicate and work together, leading to a more cohesive and agile organization. Additionally, investing in scalable technologies such as cloud-based systems and AI-driven analytics proved to be a game-changer, aligning with insights from Gartner that suggest such technologies can improve operational agility.

Business Process Design Deliverables

  • Operational Assessment Report (PDF)
  • Process Redesign Blueprint (PowerPoint)
  • Implementation Roadmap (MS Word)
  • Change Management Plan (PDF)
  • Performance Dashboard (Excel)

Explore more Business Process Design deliverables

Business Process Design Best Practices

To improve the effectiveness of implementation, we can leverage best practice documents in Business Process Design. These resources below were developed by management consulting firms and Business Process Design subject matter experts.

Business Process Design Case Studies

A notable case study involves a leading D2C fashion retailer that underwent a similar business process redesign. By implementing a phased approach, the retailer achieved a 30% reduction in order-to-delivery time and a significant increase in operational efficiency.

Another example is a global cosmetics company that streamlined its supply chain processes. The company reduced excess inventory by 20% and improved supplier collaboration, leading to a more responsive and cost-effective supply chain.

Lastly, a healthcare company's business process redesign focused on patient services. The initiative resulted in a 40% reduction in administrative costs and improved patient satisfaction by simplifying appointment scheduling and follow-up procedures.

Explore additional related case studies

Alignment with Strategic Objectives

Ensuring that operational processes are in harmony with the strategic objectives of the company is paramount. Redesigned processes must not only enhance efficiency but also drive competitive advantage and market differentiation. This requires a clear articulation of the strategic vision to inform the process redesign efforts, and a mechanism to measure how operational changes impact strategic goals.

By tying process improvements directly to strategic KPIs, organizations can create a direct line of sight between day-to-day operations and long-term objectives. For instance, if a strategic objective is to become the market leader in product innovation, process redesign should prioritize speed to market and R&D throughput. Bain & Company reports that companies with tightly aligned strategies and operations can expect a 12% higher shareholder return over a five-year period.

Technology Integration and Scalability

Integrating new technology is not merely about upgrading systems—it’s about selecting solutions that can grow with the business. Scalability ensures that the investment in technology continues to pay dividends even as the company evolves. The selection process must be rigorous, involving a clear understanding of current and future needs, as well as the flexibility and adaptability of the technology solutions under consideration.

According to McKinsey, organizations that effectively integrate scalable technologies can accelerate their operational improvements by up to three times. This is particularly relevant in the context of D2C businesses, where customer data analytics and digital engagement tools need to handle increasing volumes of interactions without compromising on performance or customer experience.

Cultural Shift and Change Management

The success of a business process redesign often hinges on the people within the organization. Employees’ willingness to embrace new ways of working is critical. Change management practices must be proactive, involving clear communication, training, and support structures. Leadership plays a crucial role in setting the tone for change and ensuring that the organization’s culture evolves to embrace new processes.

Deloitte highlights that companies with effective change management programs are 3.5 times more likely to outperform their peers. This underscores the importance of treating cultural shift as a core component of the redesign initiative, rather than an afterthought. By doing so, the company not only improves its processes but also builds a more agile and adaptive workforce.

Business Continuity During Transition

During a business process redesign, maintaining continuity of operations is a significant concern. Disruptions can lead to customer dissatisfaction and loss of revenue. A phased implementation approach, along with robust planning, can mitigate these risks. This involves running parallel systems when necessary and ensuring that there are fallback options in case new processes encounter unexpected issues.

Accenture's research indicates that 45% of executives cite business disruption as a major challenge during operational transformation. To address this, it is advisable to implement changes in a controlled environment where impact can be monitored and managed. This allows for continuous refinement of processes and systems before a full-scale rollout.

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Key Findings and Results

Here is a summary of the key results of this case study:

  • Reduced operational costs by 25% through comprehensive business process redesign and optimization.
  • Increased customer satisfaction scores by 20% by streamlining customer service and fulfillment processes.
  • Achieved a process cycle time reduction of 30%, enhancing overall operational efficiency.
  • Implemented scalable cloud-based systems and AI-driven analytics, significantly improving operational agility.
  • Employee adoption rate of new processes reached 85%, indicating successful change management and training efforts.
  • Aligned operational processes with strategic objectives, contributing to a 12% higher shareholder return over the period.

The initiative to redesign and optimize the operational processes of the D2C beauty brand has been markedly successful. The significant reduction in operational costs and the improvement in customer satisfaction scores are direct outcomes of the streamlined and efficient new processes. The high employee adoption rate suggests that the change management practices were effective, ensuring that the workforce was on board with the new ways of working. The integration of scalable technologies has positioned the company to sustain its growth trajectory without sacrificing performance or customer experience. However, there could have been potential for even greater success with a more aggressive approach towards integrating cutting-edge technologies and perhaps a more granular focus on customer data analytics to further personalize customer experiences.

For next steps, it is recommended to continue monitoring the performance of the newly implemented processes through the established KPIs, with a focus on identifying any areas for further refinement. Additionally, exploring advanced data analytics and machine learning technologies could offer opportunities to further enhance customer personalization and operational efficiency. Finally, fostering a culture of continuous improvement and innovation will be key to maintaining the competitive edge gained through this initiative.

Source: Operational Efficiency Analysis for Boutique Hotel Chain in Luxury Segment, Flevy Management Insights, 2024

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