Flevy Management Insights Q&A
In what ways can product costing inform strategic decisions about product discontinuation or expansion?
     Joseph Robinson    |    Product Costing


This article provides a detailed response to: In what ways can product costing inform strategic decisions about product discontinuation or expansion? For a comprehensive understanding of Product Costing, we also include relevant case studies for further reading and links to Product Costing best practice resources.

TLDR Leverage Product Costing for Strategic Decisions on Product Discontinuation and Expansion, aligning with Strategic Planning and Financial Performance Management to maximize profitability and growth.

Reading time: 5 minutes

Before we begin, let's review some important management concepts, as they related to this question.

What does Product Costing mean?
What does Strategic Planning mean?
What does Operational Excellence mean?
What does Financial Performance Management mean?


Product costing is a critical component in the strategic decision-making process for organizations, especially when considering the discontinuation or expansion of products. This financial analysis helps leaders understand the direct and indirect costs associated with producing a product, providing insights into profitability, pricing strategies, and investment allocation. By leveraging detailed product costing information, organizations can make informed decisions that align with their Strategic Planning, Operational Excellence, and Financial Performance Management goals.

Informing Strategic Decisions on Product Discontinuation

One of the primary ways product costing informs strategic decisions is by identifying products that may no longer be financially viable for the organization. A detailed cost analysis can reveal hidden expenses that diminish the profitability of a product line. For instance, if the cost of raw materials, labor, or overhead for a particular product increases significantly, the organization might find that the product is no longer contributing positively to the bottom line. In such cases, product costing acts as a critical tool in the decision-making process for discontinuing products.

Moreover, product costing can highlight opportunities for cost reduction and efficiency improvements. Organizations might discover through their cost analysis that certain products are more expensive to produce due to outdated processes or technologies. This insight can lead to strategic decisions to either invest in process improvements or discontinue the product in favor of more profitable alternatives. For example, a detailed cost analysis by a leading consulting firm might reveal that automating certain production processes could reduce costs significantly, thereby informing the decision to either upgrade technology or phase out the product.

Additionally, product costing provides a framework for evaluating the strategic fit of a product within the broader portfolio. Products that require disproportionately high costs might detract resources from other areas with higher growth potential. In this context, strategic decisions about product discontinuation are not just about cutting costs but also about reallocating resources to maximize overall portfolio performance and align with the organization's long-term strategic objectives.

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Guiding Strategic Decisions on Product Expansion

Conversely, product costing is equally vital in informing strategic decisions regarding product expansion. A thorough cost analysis can identify products with high profit margins that may be ripe for further investment and expansion. By understanding the detailed cost structure of high-performing products, organizations can make informed decisions on scaling production, enhancing features, or expanding into new markets. This approach ensures that expansion efforts are grounded in financial reality, maximizing the chances of successful growth.

Product costing also plays a crucial role in pricing strategy as part of product expansion. Understanding the cost base of a product allows organizations to set prices that cover costs while remaining competitive in the market. This is particularly important when entering new markets or segments, where pricing can be a critical factor in gaining market share. For instance, a detailed cost analysis might show that economies of scale could be achieved by increasing production volume, allowing the organization to lower prices and capture a larger market share without sacrificing margins.

Furthermore, product costing can inform strategic decisions about diversification. By analyzing the cost structures of existing products, organizations can identify synergies and opportunities to leverage existing capabilities into new product lines. This strategic approach to expansion focuses on building on the organization's strengths and minimizing the costs associated with entering new markets or developing new products. Real-world examples include organizations that have successfully expanded their product lines by leveraging existing supply chains, manufacturing processes, and distribution networks, thereby reducing the marginal cost of new product introductions.

Real-World Examples and Market Insights

While specific statistics from consulting or market research firms are not provided here, real-world examples abound of organizations that have effectively used product costing to inform strategic decisions. For instance, a major consumer electronics company regularly conducts detailed cost analyses to decide on product discontinuations and launches. This approach has allowed it to remain competitive by focusing on high-margin products and discontinuing those that do not meet its profitability thresholds.

Another example comes from the automotive industry, where a leading manufacturer used product costing to identify underperforming vehicle models. The detailed cost analysis highlighted models that were significantly more expensive to produce due to custom parts and low economies of scale. The company made the strategic decision to discontinue these models, reallocating resources to more profitable segments and investing in process improvements that reduced production costs across its remaining product lines.

In conclusion, product costing is a fundamental tool in the strategic decision-making process for organizations. It provides the financial insights needed to make informed decisions about product discontinuation and expansion, ensuring that resources are allocated efficiently and strategically to maximize profitability and growth. By incorporating detailed product costing into their strategic planning, organizations can navigate the complexities of the market with confidence, making decisions that are both financially sound and aligned with their long-term objectives.

Best Practices in Product Costing

Here are best practices relevant to Product Costing from the Flevy Marketplace. View all our Product Costing materials here.

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Explore all of our best practices in: Product Costing

Product Costing Case Studies

For a practical understanding of Product Costing, take a look at these case studies.

Cost Reduction and Optimization Project for a Leading Manufacturing Firm

Scenario: A global manufacturing firm with a multimillion-dollar operation has been grappling with its skyrocketing production costs due to several factors, including raw material costs, labor costs, and operational inefficiencies.

Read Full Case Study

Cost Analysis Revamp for D2C Cosmetic Brand in Competitive Landscape

Scenario: A direct-to-consumer (D2C) cosmetic brand faces the challenge of inflated operational costs in a highly competitive market.

Read Full Case Study

Cost Accounting Refinement for Biotech Firm in Life Sciences

Scenario: The organization, a mid-sized biotech company specializing in regenerative medicine, has been grappling with the intricacies of Cost Accounting amidst a rapidly evolving industry.

Read Full Case Study

Cost Reduction Strategy for Defense Contractor in Competitive Market

Scenario: A mid-sized defense contractor is grappling with escalating product costs, threatening its position in a highly competitive market.

Read Full Case Study

Telecom Expense Management for European Mobile Carrier

Scenario: The organization is a prominent mobile telecommunications service provider in the European market, grappling with soaring operational costs amidst fierce competition and market saturation.

Read Full Case Study

Cost Reduction Initiative for Luxury Fashion Brand

Scenario: The organization is a globally recognized luxury fashion brand facing challenges in managing product costs amidst market volatility and rising material costs.

Read Full Case Study




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