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  1. Define Poka Yoke (i.e. Mistake Proofing) and how it applies.
  2. Understand how to identify process deficiencies and then develop of an effective, corrective Action Plan.
  3. Learn to identify critical and/or significant process characteristics.


A Poka Yoke, also called Mistake Proofing, is any mechanism in a Lean Manufacturing process, which helps an equipment operator avoid mistakes. Its purpose is to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.
This Document will help you to identify process deficiencies and then develop of an effective, corrective Action Plan. This doc also help in achieving the Zero defect target.
This presentation covering the following topics:
History of Poka-Yoke
Defects v/s. Mistakes
Why Focus on Zero Defects ?
Trouble Shooting
Quality Improvement Cycle
4 Elements Of ZQC
Types of Inspection
3 ways to perform Informative Inspection
How Poka-Yoke System Works ?
3 Methods for Using Poka-Yoke System

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Source: Lean Poka Yoke (Mistake Proofing) PowerPoint document

This document is available as part of the following discount bundle(s):

Lean Frequently Used Tools (Best Selling Documents) Bundle
Process Improvement Tools Bundle
Lean Six Sigma Problem Solving Tools Bundle

Lean Poka Yoke (Mistake Proofing)

Sold by Nishil Josh (this author has 24 documents)


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This business document is categorized under the function(s):

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 4.9 MB

Number of Slides: 45 (includes cover, transition slides)

Related Topic(s): Poka Yoke

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

Initial upload date (first version): Feb 27, 2017
Most recent version published: Aug 18, 2017

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