Want FREE Templates on Organization, Change, & Culture? Download our FREE compilation of 50+ slides. This is an exclusive promotion being run on LinkedIn.

Lean Manufacturing Assessment   35-page Word document
$29.00

Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Lean Manufacturing Assessment (35-page Word document) Preview Image Log in to unlock full preview.
Arrow   Unlock all 13 preview images:   Login Register

Lean Manufacturing Assessment (Word DOCX)

File Type: 35-page Word document
Secondary File: Excel (XLS)

#3 in Lean Manufacturing $29.00
This assessment is developed by a pioneer in Lean and certified LSS Master Black Belt who has trained over 5,000+ students globally, from Directors, CEOs, GMs, to shop floor staff. He's endorsed by CMI Consortium, NZTE, HERA, NZPICS, CBAFF.
Add to Cart
  


BUY WITH CONFIDENCE

Immediate digital download upon purchase.
Lifetime document updates included with purchase.
Fully editable & customizable DOCX document.
Supplemental XLS document also included.
Trusted by over 10,000+ organizations.

BENEFITS OF DOCUMENT

  1. Know where you are today before embarking on an improvement plan and set goals

DESCRIPTION

This product (Lean Manufacturing Assessment) is a 35-page Word document with a supplemental Excel document, which you can download immediately upon purchase.

The Lean Manufacturing Assessment utilizes a set of manufacturing principles related to the world-class Toyota Production System, commonly referred to as Lean Manufacturing practices. The assessment is used as a self-evaluation tool for job shops and manufacturing companies. It sets the baseline to perform a Lean Manufacturing gap analysis by targeting and monitoring areas for improvement.

Assessment includes:
Category 1: People – Continuous lmprovement, Training, Supplier/Customer Alliances

Category 2: Just-In-Time – Continuous Flow, Pull Systems, Leveling, Quick Changeovers

Category 3: Operational Excellence – 5S, Quality Process, Work Cells / Areas as Profit Centers, Visual Controls, Standard Work, Total Productive Maintenance

This assessment comes with an Excel sheet where you can enter the score and develop a graph for both current and future states.

The Lean Manufacturing Assessment Word document provides a comprehensive evaluation framework, incorporating key elements such as cross-functional teaming, top-to-bottom involvement, and the importance of standardization and process controls. This tool is designed to ensure that continuous improvement is not just a goal, but a part of the company culture. By utilizing this assessment, organizations can systematically identify and address gaps in their lean practices.

The assessment guidelines emphasize critical areas like formal training plans, tracking employee training, and verifying training results. It ensures that training is not only conducted, but also effectively applied in the workplace. The document includes detailed scoring criteria for various lean components, allowing companies to benchmark their current state and set measurable goals for improvement.

World-class tips provided in the assessment offer actionable insights on optimizing takt time, arranging machines for efficiency, and ensuring smooth workflow in both production and front office operations. These tips are based on proven lean principles and are aimed at helping organizations achieve operational excellence. The Lean Manufacturing Assessment is an indispensable tool for any manufacturing company committed to lean transformation and continuous improvement.

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Best Practices in Lean Manufacturing Word: Lean Manufacturing Assessment Word (DOCX) Document, Vishnu Rayapeddi


$29.00
This assessment is developed by a pioneer in Lean and certified LSS Master Black Belt who has trained over 5,000+ students globally, from Directors, CEOs, GMs, to shop floor staff. He's endorsed by CMI Consortium, NZTE, HERA, NZPICS, CBAFF.
Add to Cart
  

OVERVIEW

File Type: Word docx (DOCX)
Secondary File: Excel xls (XLS)
File Size: 432.9 KB
Number of Pages: 35

ABOUT THE AUTHOR

Additional documents from author: 88

Vishnu is an experienced management consultant and trainer specializing in implementing continuous process improvements. [read more]

Ask the Author a Question

Must be logged in

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.
Bundle and save! You can save up to % with bundles!

View bundle(s)




Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab




Read Customer Testimonials




Save with Bundles

This document is available as part of the following discounted bundle(s):

Save %!
Lean BB Champ 1 - Lean Intro + Lean Assessment

This bundle contains 2 total documents. See all the documents to the right.

$78.00


Add Bundle & Save

35-page Word document, Excel template
$29.00

Save %!
PSL - Lean Execution Bundle

This bundle contains 11 total documents. See all the documents to the right.

$325.00


Add Bundle & Save


Customers Also Bought These Documents


Customers Also Like These Documents

Related Management Topics


Lean Manufacturing Operational Excellence Manufacturing Lean Management/Enterprise Takt Time Lean Culture Just in Time Poka Yoke Lean Daily Management System Lean Six Sigma Black Belt Production Planning Corporate Culture Problem Solving Leadership Strategy Development Corrective and Preventative Action 8D Kanban Quick Changeover Hoshin Kanri Strategy Deployment & Execution Strategic Planning Waste Elimination

Receive our FREE presentation on Operational Excellence

This 50-slide presentation provides a high-level introduction to the 4 Building Blocks of Operational Excellence. Achieving OpEx requires the implementation of a Business Execution System that integrates these 4 building blocks.