Want FREE Templates on Digital Transformation? Download our FREE compilation of 50+ slides. This is an exclusive promotion being run on LinkedIn.

TPM: Autonomous Maintenance (Jishu Hozen)   159-slide PPT PowerPoint presentation (PPTX)
$79.00

TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image TPM: Autonomous Maintenance (Jishu Hozen) (159-slide PPT PowerPoint presentation (PPTX)) Preview Image Log in to unlock full preview.
Arrow   Unlock all 54 preview images:   Login Register

TPM: Autonomous Maintenance (Jishu Hozen) (PowerPoint PPTX)

File Type: 159-slide PPT PowerPoint presentation (PPTX)
Secondary File: Zip archive file (ZIP)

Top 1,000 Best Practice $79.00
Crafted by a renowned JIPM-certified TPM Instructor with extensive experience at industry leaders like Micron, Analog Devices and Continental, this comprehensive presentation is your key to streamlined TPM implementation success.
Add to Cart
  


BUY WITH CONFIDENCE

Immediate digital download upon purchase.
Lifetime document updates included with purchase.
Fully editable & customizable PPTX document.
Supplemental ZIP document also included.
Trusted by over 10,000+ organizations.

BENEFITS OF DOCUMENT

  1. Provides a framework for sustaining equipment performance through the practice of Autonomous Maintenance.
  2. Provides step-by-step guidance on the implementation of Autonomous Maintenance.
  3. Provides guidance on how to apply TPM tools such activity boards and one-point lessons.

DESCRIPTION

This product (TPM: Autonomous Maintenance [Jishu Hozen]) is a 159-slide PPT PowerPoint presentation (PPTX) with a supplemental Zip archive file document, which you can download immediately upon purchase.

Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.

One of the basic principles of TPM is that operators are the first line of defense against unplanned equipment downtime. Operators and others in daily contact with equipment can use their knowledge and familiarity with operating conditions to predict and prevent breakdowns and other equipment-related losses. They do this through regular cleaning and inspection of equipment, and through team-based autonomous. maintenance activities that tackle equipment-related problems.

Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.

The goals of the Autonomous Maintenance program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained.

Developed by our JIPM-certified TPM instructor, this Autonomous Maintenance (Jishu Hozen) PPT presentation is packed with diagrams, examples and practical tips and can be used to train shopfloor staff participating in autonomous maintenance activities.

||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
This training package includes:
1. Autonomous Maintenance (Jishu Hozen) PPT training presentation (PowerPoint format)
2. The Seven Steps of Autonomous Maintenance poster (PDF format, in color and monochrome, printable in A3 size)
3. Autonomous Maintenance Framework poster (PDF format, in color and monochrome, printable in A3 size)
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||

LEARNING OBJECTIVES

1. Understand the key concepts of TPM and Autonomous Maintenance activities.
2. Learn how to implement the Autonomous Maintenance activities, step by step.
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals.
4. Understand the critical success factors in sustaining Autonomous Maintenance activities on the shopfloor.

CONTENTS

1. Overview of TPM
•  Common Features of Workplaces with Poor TPM Implementation
•  Machine Failures Have Many Hidden Causes
•  What is TPM?
•  TPM Principles
•  TPM Provides a Basic Foundation for Lean Transformation
•  TPM Eliminates/Reduces Waste
•  Why Is TPM Important?
•  TPM Goals
•  Eight Pillars of TPM
•  TPM Benefits

2. Introduction to AM
•  What is AM?
•  What AM is Not
•  AM is a Paradigm Shift
•  AM Facilitates a Culture Change
•  Characteristics of AM Programs
•  Goals of AM
•  Natural & Forced Deterioration
•  AM Approach

3. Tools of AM
•  3 Key Tools for AM
•  Activity Board
•  Examples of Activity Board
•  What is One-Point Lesson?
•  3 Purposes of One-Point Lesson
•  Philosophy of One-Point Lesson
•  One-Point Lessons as a Cascading Tool
•  Types of One-Point Lessons
•  Examples of One-Point Lessons
•  Four Equipment-related Skills for Operators

4. How to Implement the Seven Steps of AM: The Step by Step Approach
•  7 Steps of AM
•  Step 1: Clean & Inspect
•  Step 2: Eliminate problem sources and inaccessible areas
•  Step 3: Draw up cleaning and lubricating standards
•  Step 4: Conduct general inspections
•  Step 5: Conduct autonomous inspections
•  Step 6: Standardize through visual workplace management
•  Step 7: Implement autonomous equipment management

5. Sustaining AM
•  How to Sustain AM?

*Note: The Japan Institute of Plant Maintenance (JIPM) is a nonprofit research, consulting, and educational organization that helps companies increase organizational efficiency and profitability through improved maintenance of manufacturing equipment, processes, and facilities. The JIPM is the sponsoring organization for the TPM Excellence Award, awarded annually to recognize excellence in company-wide maintenance systems. Based in Japan, JIPM is the innovator of methodologies that have been implemented around the world.

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Best Practices in Total Productive Maintenance, Autonomous Maintenance PowerPoint Slides: TPM: Autonomous Maintenance (Jishu Hozen) PowerPoint (PPTX) Presentation, Operational Excellence Consulting


$79.00
Crafted by a renowned JIPM-certified TPM Instructor with extensive experience at industry leaders like Micron, Analog Devices and Continental, this comprehensive presentation is your key to streamlined TPM implementation success.
Add to Cart
  

OVERVIEW

File Type: PowerPoint pptx (PPTX)
Secondary File: Zip archive file zip (ZIP)
File Size: 16 MB
Number of Slides: 159 (includes cover and all slides)

Terms of usage (for all documents from Operational Excellence Consulting)


ABOUT THE AUTHOR

Author: Operational Excellence Consulting
Additional documents from author: 222

Operational Excellence Consulting, founded in 2009 by Allan Ung, draws from extensive experience at Microsoft, IBM, and Underwriters Laboratories (UL). With over three decades of expertise in strategy deployment, customer experience design, and operational excellence, our mission is clear: empowering global individuals and organizations through Design Thinking and Lean Methodologies. [read more]

Ask the Author a Question

Must be logged in

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.
Bundle and save! You can save up to % with bundles!

View bundle(s)




Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab




Read Customer Testimonials




Save with Bundles

This document is available as part of the following discounted bundle(s):

Save %!
TPM: Autonomous Maintenance Implementation Toolkit

This bundle contains 2 total documents. See all the documents to the right.

$109.00


Add Bundle & Save

Save %!
The Complete TPM Implementation Toolkit

This bundle contains 5 total documents. See all the documents to the right.

$299.00


Add Bundle & Save

Save %!
TPM Consultant Toolkit

This bundle contains 4 total documents. See all the documents to the right.

$239.00


Add Bundle & Save


Customers Also Bought These Documents


Customers Also Like These Documents

Related Management Topics


Total Productive Maintenance Autonomous Maintenance Lean Management/Enterprise Operational Excellence Balanced Scorecard Lean Six Sigma Black Belt Planned Maintenance Takt Time Standard Work Quick Changeover Strategy Frameworks Gap Analysis Consulting Training Consulting Frameworks Overall Equipment Effectiveness RCM PowerPoint Diagrams Compilation Gemba Walk Shop Floor

Receive our FREE presentation on Operational Excellence

This 50-slide presentation provides a high-level introduction to the 4 Building Blocks of Operational Excellence. Achieving OpEx requires the implementation of a Business Execution System that integrates these 4 building blocks.