Please login here to save this document to a list.
If you don't have an account, you can register for free here.
$69.00
ALL FEES INCLUDED
| Add to Cart |
HIGHLIGHTS
BENEFITS OF DOCUMENT
DOCUMENT DESCRIPTION
Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.
Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.
The Autonomous Maintenance (AM) audit system assesses the progress made by production teams toward achieving the company's TPM goals. AM audits determine whether or not the teams are ready to move up to the next level of maturity with respect to the seven steps of the AM pillar. AM audits also expose weaknesses in the operators' knowledge, skills and equipment maintenance capability. The AM audit checklists therefore are an essential tool in the audit process.
The AM audit step-by-step checklists are based on the TPM Excellence Framework. It consists of 6 checklists covering steps 1 to 6 of the AM pillar. The AM audit checklists are especially useful for companies who want to kick-start the AM implementation process and are not quite sure how to define the specific step-by-step AM practices, audit areas and evaluation points.
Developed by our JIPM-certified TPM consultant, the AM audit checklists are in Microsoft Office Excel format and can be easily tailored to suit your industry and machine or equipment type.
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
NOTE: This package consists of:
1. Autonomous Maintenance Audit PPT Guide (PowerPoint format)
2. Autonomous Maintenance Audit Step-by-Step Checklists (Excel format)
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
OBJECTIVES:
1. Acquire a deep understanding of each step of the AM pillar for TPM excellence
2. Define the AM step-by-step audit areas and evaluation points
3. Conduct a systematic AM step-by-step audit for each equipment and identify areas for improvement
4. Establish a baseline position so you can measure your progress over time
CONTENTS:
1. Overview of the 7 Steps of AM
2. AM Audit Items & Evaluation Points
3. Anatomy of an AM Audit Checklist
4. Customising the AM Audit Checklist
5. How to Conduct an AM Audit
DETAILS OF AM AUDIT CHECKLISTS INCLUDED:
1. AM Step 1 Audit Checklist: Audit Sheet for Initial Cleaning
2. AM Step 2 Audit Checklist: Audit Sheet for Sources of Dirt & Countermeasures for Difficult-to-access Locations
3. AM Step 3 Audit Checklist: Audit Sheet for Creating Cleaning & Lubrication Standards
4. AM Step 4 Audit Checklist: Audit Sheet for General Inspection
• Step 4.1: General Inspection (Lubrication)
• Step 4.2: General Inspection (Hydraulic & Pneumatic)
• Step 4.3: General Inspection (Drive)
• Step 4.4: General Inspection (Electrical)
• Step 4.5: General Inspection (Lubrication)
5. AM Step 5 Audit Checklist: Audit Sheet for Autonomous Inspection
6. AM Step 6 Audit Checklist: Audit Sheet for Order & Arrangement
Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.
Source: Best Practices in Total Productive Maintenance, Autonomous Maintenance PowerPoint Slides: TPM Autonomous Maintenance Audit Guide & Checklists PowerPoint (PPTX) Presentation, Operational Excellence Consulting
ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING
Operational Excellence Consulting is a leading management training and consulting firm dedicated to helping individuals and organizations improve their effectiveness and productivity in the post-pandemic new normal. Our mission is to drive lasting beneficial change by leveraging design thinking and lean management approaches.
[read more]
We work with a diverse range of clients, including government bodies, multinational corporations, and small and medium-sized enterprises, across a wide spectrum of industries.
Our firm offers a comprehensive suite of capabilities, including Design Thinking, Customer Experience Management, Business Model Innovation, Lean Process Redesign, Total Quality Management (TQM), Total Productive Maintenance (TPM), Kaizen, Value Stream Improvement, Hoshin Kanri (Policy Deployment), Problem Solving Techniques & Tools (e.g. PDCA, 8D, A3, etc.), Training Within Industry (TWI), Suggestion System and Benchmarking.
To ensure the widespread adoption of operational excellence techniques and tools, we pride ourselves on developing high-quality, customizable training materials, presentations, frameworks, and templates to complement your training and business needs.
Operational Excellence Consulting has published 204 additional documents on Flevy.
DETAILS
This business document is categorized under the function(s): Operations Governance, Risk, & Compliance
It applies to All Industries
File Type: PowerPoint (pptx)
File Size: 2.3 MB
Number of Slides: 28 (includes cover, transition, & marketing slides)
Related Topic(s): Total Productive Maintenance Autonomous Maintenance
Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.
This product contains a supplemental XLSX document.
Terms of usage (for all documents from Operational Excellence Consulting)
Initial upload date (first version): Apr 24, 2018
Most recent version published: Oct 24, 2022
![]() | This 32-page presentation from Operational Excellence Consulting explains the Lean Management philosophy, based on the Toyota Production System (TPS). Learn to eliminate waste. To receive this free download, enter your email address below and click the "Email Me" button. |
TPM: Autonomous Maintenance Implementation Toolkit
$109.00
This bundle contains 1 additional documents.
|
"I like your product. I'm frequently designing PowerPoint presentations for my company and your product has given me so many great ideas on the use of charts, layouts, tools, and frameworks. I really think the templates are a valuable asset to the job."
– Roberto Fuentes Martinez, Senior Executive Director at Technology Transformation Advisory
|
|
"As a consulting firm, we had been creating subject matter training materials for our people and found the excellent materials on Flevy, which saved us 100's of hours of re-creating what already exists on the Flevy materials we purchased."
– Michael Evans, Managing Director at Newport LLC
|
|
"[Flevy] produces some great work that has been/continues to be of immense help not only to myself, but as I seek to provide professional services to my clients, it give me a large "tool box" of resources that are critical to provide them with the quality of service and outcomes they are expecting."
– Royston Knowles, Executive with 50+ Years of Board Level Experience
|
|
"I have used FlevyPro for several business applications. It is a great complement to working with expensive consultants. The quality and effectiveness of the tools are of the highest standards."
– Moritz Bernhoerster, Global Sourcing Director at Fortune 500
|
|
"Flevy is now a part of my business routine. I visit Flevy at least 3 times each month.
Flevy has become my preferred learning source, because what it provides is practical, current, and useful in this era where the business world is being rewritten. In today's environment where there are so many challenges and there is the need to make the right decisions in a short time, with so much scattered information, we are fortunate to have Flevy. Flevy investigates, selects, and puts at our disposal the best of the best to help us be successful in our work." – Omar Hernán Montes Parra, CEO at Quantum SFE
|
|
"As an Independent Management Consultant, I find Flevy to add great value as a source of best practices, templates and information on new trends. Flevy has matured and the quality and quantity of the library is excellent. Lastly the price charged is reasonable, creating a win-win value for the customer, Flevy and the various authors. This is truly a service that benefits the consulting industry and associated clients. Thanks for providing this service. "
– Jim Schoen, Principal at FRC Group
|
|
"FlevyPro has been a brilliant resource for me, as an independent growth consultant, to access a vast knowledge bank of presentations to support my work with clients. In terms of RoI, the value I received from the very first presentation I downloaded paid for my subscription many times over! The quality of the decks available allows me to punch way above my weight – it's like having the resources of a Big 4 consultancy at your fingertips at a microscopic fraction of the overhead."
– Roderick Cameron, Founding Partner at SGFE Ltd
|
|
"As a consultant requiring up to date and professional material that will be of value and use to my clients, I find Flevy a very reliable resource.
The variety and quality of material available through Flevy offers a very useful and commanding source for information. Using Flevy saves me time, enhances my expertise and ends up being a good decision." – Dennis Gershowitz, Principal at DG Associates
|
![]() Do You Want to Get Lean?
We've assembled 40 Lean Six Sigma guides: Lean Management, Six Sigma, Strategy Planning, Process, and Change Management.
|
![]() Waste Too Much Time on PowerPoint?
Get our FREE PowerPoint Plugin (Flevy Tools) for creating common business diagrams, from Gantt Charts to Harvey Balls.
|
![]() Do You Run a Consulting Firm?
Learn how to level the playing field with global consulting firms, like McKinsey, BCG, Bain, E&Y, and Accenture.
|
![]() Need Help with PowerPoint or Excel?
Have our highly trained staff create the exact documents you need. We offer PowerPoint and Excel document creation services.
|
© 2012-2023 Copyright. Flevy LLC. All Rights Reserved.