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TPM Autonomous Maintenance Audit Guide & Checklists (PowerPoint PPTX)

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HIGHLIGHTS

Author: Operational Excellence Consulting TOP AUTHOR [?]

Immediate, digital download

File Type: 28-slide PowerPoint presentation (PPTX)

Secondary File: Excel (XLSX)

BENEFITS OF DOCUMENT

Adapt the AM audit checklists to your industry and machine/equipment for quick and easy implementation.
Kick-start your TPM implementation with the AM audit checklists to improve equipment reliability.
Use the AM audit checklist and findings to improve the effectiveness of your AM program.

DOCUMENT DESCRIPTION

This product (TPM Autonomous Maintenance Audit Guide & Checklists) is a 28-slide PowerPoint presentation (PPTX) with a supplemental Excel document, which you can download immediately upon purchase.

Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department.

Activities in an Autonomous Maintenance program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks.

The Autonomous Maintenance (AM) audit system assesses the progress made by production teams toward achieving the company's TPM goals. AM audits determine whether or not the teams are ready to move up to the next level of maturity with respect to the seven steps of the AM pillar. AM audits also expose weaknesses in the operators' knowledge, skills and equipment maintenance capability. The AM audit checklists therefore are an essential tool in the audit process.

The AM audit step-by-step checklists are based on the TPM Excellence Framework. It consists of 6 checklists covering steps 1 to 6 of the AM pillar. The AM audit checklists are especially useful for companies who want to kick-start the AM implementation process and are not quite sure how to define the specific step-by-step AM practices, audit areas and evaluation points.

Developed by our JIPM-certified TPM consultant, the AM audit checklists are in Microsoft Office Excel format and can be easily tailored to suit your industry and machine or equipment type.

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NOTE: This package consists of:
1. Autonomous Maintenance Audit PPT Guide (PowerPoint format)
2. Autonomous Maintenance Audit Step-by-Step Checklists (Excel format)
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OBJECTIVES:

1. Acquire a deep understanding of each step of the AM pillar for TPM excellence
2. Define the AM step-by-step audit areas and evaluation points
3. Conduct a systematic AM step-by-step audit for each equipment and identify areas for improvement
4. Establish a baseline position so you can measure your progress over time

CONTENTS:

1. Overview of the 7 Steps of AM
2. AM Audit Items & Evaluation Points
3. Anatomy of an AM Audit Checklist
4. Customising the AM Audit Checklist
5. How to Conduct an AM Audit

DETAILS OF AM AUDIT CHECKLISTS INCLUDED:

1. AM Step 1 Audit Checklist: Audit Sheet for Initial Cleaning
2. AM Step 2 Audit Checklist: Audit Sheet for Sources of Dirt & Countermeasures for Difficult-to-access Locations
3. AM Step 3 Audit Checklist: Audit Sheet for Creating Cleaning & Lubrication Standards
4. AM Step 4 Audit Checklist: Audit Sheet for General Inspection
• Step 4.1: General Inspection (Lubrication)
• Step 4.2: General Inspection (Hydraulic & Pneumatic)
• Step 4.3: General Inspection (Drive)
• Step 4.4: General Inspection (Electrical)
• Step 4.5: General Inspection (Lubrication)
5. AM Step 5 Audit Checklist: Audit Sheet for Autonomous Inspection
6. AM Step 6 Audit Checklist: Audit Sheet for Order & Arrangement

Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Best Practices in Total Productive Maintenance, Autonomous Maintenance PowerPoint Slides: TPM Autonomous Maintenance Audit Guide & Checklists PowerPoint (PPTX) Presentation, Operational Excellence Consulting

ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING

Operational Excellence Consulting is a leading management training and consulting firm dedicated to helping individuals and organizations improve their effectiveness and productivity in the post-pandemic new normal. Our mission is to drive lasting beneficial change by leveraging design thinking and lean management approaches. [read more]

Operational Excellence Consulting has published 204 additional documents on Flevy.

DETAILS

This business document is categorized under the function(s): Operations Governance, Risk, & Compliance

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 2.3 MB

Number of Slides: 28 (includes cover, transition, & marketing slides)

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental XLSX document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Apr 24, 2018
Most recent version published: Oct 24, 2022

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TPM: Autonomous Maintenance Implementation Toolkit

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TPM: Autonomous Maintenance (Jishu Hozen)

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