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BENEFITS OF DOCUMENT
The Total Productive Maintenance (TPM) Excellence Award is conferred by the Japan Institute of Plant Maintenance (JIPM) to recognize organizations that have attained a high level of manufacturing excellence. The TPM excellence initiative helps organizations to know where they are on the excellence journey and what they need to do to achieve a higher level of performance. This is done through a thorough assessment of organizational performance against the requirements of an internationally benchmarked TPM excellence framework.
NOTE: This package consists of:
1. TPM Self-Assessment Guidebook (PowerPoint format)
2. TPM Self-Assessment Tool (Word format).
HOW TO USE THE TPM SELF-ASSESSMENT GUIDE & TOOL
Developed by our JIPM-certified TPM consultant, the guidebook can be used to perform the TPM self-assessment process. Use the tool to benchmark your organization's TPM performance in ten areas of evaluation based on the TPM excellence criteria and checklist items for the Category B award. The total score will give you a baseline of where you are, and the identified strengths and areas for improvement will help you chart an action plan to improve overall performance.
By the end of this self-assessment program, you will be able to:
1. Understand the TPM framework based on the JIPM standard for world-class manufacturing excellence
2. Define the TPM Criteria and Evaluation Areas
3. Describe the Point Values and Scoring Guidelines
4. Conduct a systematic TPM self-assessment and identify areas for improvement
5. Establish a baseline position so you can measure your progress over time
1. Overview of the TPM Excellence Model
• About JIPM
• Objectives of JIPM
• Purpose of TPM Excellence Award
• Benefits of Applying for TPM Recognition
• Key Characteristics of the TPM Model
• JIPM Award Categories
• TPM Recognition – Reference Documents
2. Criteria for TPM Excellence
• TPM Excellence Model
• Assessment Criteria ("Basic Conditions")
• 10 Assessment Areas
• TPM Metrics: What to Measure?
• TPM Pillars & Activities
3. Award Criteria Guidance Points
• Guidance Points Distribution
• Guidance Points for the 10 Areas of Evaluation
• Guidance Points for Each Checklist Item
4. Scoring Guidelines
• Scoring Guidelines – Bands 1, 2, 3, 4, 5 & 6
• Anatomy of Self-assessment Checklist
• How to Conduct the Self-assessment
• Guidelines on Using the Self-assessment Tool
• Scoring Each Category & Item
• Writing the Strengths & Areas for Improvement
5. TPM Self-assessment
• Purpose of Self-assessment
• Role of Self-assessment Team
• Senior Management Commitment
• The Self-assessment Cycle
6. Post TPM Self-assessment
• Follow-up Actions
::: TPM-related training presentations that you may be interested :::
1. Overall Equipment Effectiveness (OEE)
2. Total Productive Maintenance (TPM)
3. Autonomous Maintenance (Jishu Hozen)
4. Focused Improvement (Kobetsu Kaizen)
5. Quality Maintenance (Hinshitsu Hozen)
6. TPM Team Guide
7. Autonomous Maintenance Audit Checklists
Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.
Source: Best Practices in Total Productive Maintenance PowerPoint Slides: TPM Self-Assessment Guide & Tool PowerPoint (PPTX) Presentation, Operational Excellence Consulting
ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING
Operational Excellence Consulting is a leading management training and consulting firm dedicated to helping individuals and organizations improve their effectiveness and productivity in the post-pandemic new normal. Our mission is to drive lasting beneficial change by leveraging design thinking and lean management approaches.
We work with a diverse range of clients, including government bodies, multinational corporations, and small and medium-sized enterprises, across a wide spectrum of industries.
Our firm offers a comprehensive suite of capabilities, including Design Thinking, Customer Experience Management, Business Model Innovation, Lean Process Redesign, Total Quality Management (TQM), Total Productive Maintenance (TPM), Kaizen, Value Stream Improvement, Hoshin Kanri (Policy Deployment), Problem Solving Techniques & Tools (e.g. PDCA, 8D, A3, etc.), Training Within Industry (TWI), Suggestion System and Benchmarking.
To ensure the widespread adoption of operational excellence techniques and tools, we pride ourselves on developing high-quality, customizable training materials, presentations, frameworks, and templates to complement your training and business needs.
Operational Excellence Consulting has published 203 additional documents on Flevy.
This business document is categorized under the function(s): Operations Organization, Change, & HR
It applies to All Industries
File Type: PowerPoint (pptx)
File Size: 4.3 MB
Number of Slides: 57 (includes cover, transition, & marketing slides)
Related Topic(s): Total Productive Maintenance
Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.
This product contains a supplemental DOCX document.
Terms of usage (for all documents from Operational Excellence Consulting)
Initial upload date (first version): Aug 20, 2014
Most recent version published: Oct 3, 2022
|This 32-page presentation from Operational Excellence Consulting explains the Lean Management philosophy, based on the Toyota Production System (TPS). Learn to eliminate waste. To receive this free download, enter your email address below and click the "Email Me" button.|
This bundle contains 3 additional documents.
The Complete TPM Implementation Toolkit
This bundle contains 4 additional documents.
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