This presentation discusses the following aspects:
1. Definition of TPM
2. Origins of TPM
3. Principles of TPM
4. 8 Major Pillars of TPM
5. Benefits of TPM
6. Maintenance Excellence Assessment Tools
7. OEE – Overall Equipment Effectiveness
8. TPM Implementation – 12 steps
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
This document delves into the core elements of Total Productive Maintenance (TPM), emphasizing the importance of a company-wide, team-based approach to enhance equipment effectiveness. It outlines the critical principles of TPM, such as increasing Overall Equipment Effectiveness (OEE) and improving existing maintenance systems. The presentation also highlights the role of operators as condition monitors and the necessity of cross-functional teamwork and training to elevate maintenance skills.
The benefits of TPM are thoroughly examined, showcasing its impact on productivity, cost reduction, delivery, and safety. The document provides a detailed assessment tool for equipment stability, ensuring that maintenance schedules are identified and implemented. It also includes a comprehensive review process to identify findings, required actions, and additional observations, fostering continuous improvement.
Key sections of the presentation focus on maximizing efficiency by eliminating waste and categorizing manufacturing losses. The document explains how OEE figures are determined and the significance of planned downtime in performance measures. It also covers the establishment of preventative and predictive maintenance systems, emphasizing the achievement of the natural life cycle of machine elements. The inclusion of administrative and support departments in the TPM process is also addressed, highlighting the importance of streamlining information flow.
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Source: Best Practices in TPM, Lean, Total Productive Maintenance, Lean Management PowerPoint Slides: Total Productive Maintenance (TPM) PowerPoint (PPT) Presentation Slide Deck, OpEx Academy NZ
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