Flevy Management Insights Q&A
What role does edge computing play in the future of ERP systems, especially in manufacturing and logistics?


This article provides a detailed response to: What role does edge computing play in the future of ERP systems, especially in manufacturing and logistics? For a comprehensive understanding of Enterprise Resource Planning, we also include relevant case studies for further reading and links to Enterprise Resource Planning best practice resources.

TLDR Edge Computing is set to revolutionize ERP systems in manufacturing and logistics by enabling real-time data processing, improving operational efficiency, and driving cost savings.

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Before we begin, let's review some important management concepts, as they related to this question.

What does Real-Time Data Analytics mean?
What does Operational Excellence mean?
What does Data Security and Privacy mean?


Edge computing represents a transformative approach to how data is handled, processed, and delivered from millions of devices around the world. In the context of Enterprise Resource Planning (ERP) systems, especially within the manufacturing and logistics sectors, edge computing is poised to play a pivotal role. By bringing computation and data storage closer to the location where it is needed, edge computing aims to improve response times and save bandwidth, thus offering a more efficient and real-time processing environment for ERP systems. This shift is particularly relevant in industries where real-time analytics and decision-making can significantly impact operational efficiency, cost reduction, and customer satisfaction.

Enhancing Real-Time Data Processing in ERP Systems

Manufacturing and logistics are sectors where the volume of data generated is vast and the need for real-time processing is critical. Traditional cloud-based ERP systems, while robust, often face latency issues due to the physical distance between the data source and the cloud servers. Edge computing mitigates this challenge by processing data closer to its source. For instance, in a manufacturing plant, sensors on the production line can generate immediate insights into operational efficiencies or identify issues before they escalate into costly downtime. Similarly, in logistics, real-time tracking of goods can enable more accurate delivery times, improve inventory management, and enhance customer satisfaction. By integrating edge computing, ERP systems can leverage these real-time data insights to drive faster, more informed decision-making across the organization.

According to Gartner, by 2025, 75% of enterprise-generated data will be processed at the edge, compared to only 10% today. This significant shift underscores the growing recognition of edge computing's potential to enhance ERP systems by enabling real-time analytics target=_blank>data analytics and decision-making capabilities. Organizations that adopt edge computing within their ERP systems can expect to see improvements in operational efficiency, reduced latency in data processing, and enhanced capacity to handle the increasing volume of data generated by their operations.

Real-world examples of edge computing in ERP systems are already emerging. For instance, a leading automotive manufacturer has implemented edge computing solutions to monitor and analyze production line data in real-time. This has enabled the manufacturer to identify inefficiencies and potential issues more quickly, reducing downtime and improving overall production efficiency. Similarly, logistics companies are using edge computing to optimize routing based on real-time traffic and weather conditions, significantly improving delivery times and reducing fuel consumption.

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Driving Operational Excellence and Cost Efficiency

Operational excellence and cost efficiency are paramount in manufacturing and logistics. Edge computing can significantly contribute to these areas by enabling more efficient data processing and analysis. For example, predictive maintenance in manufacturing can be enhanced through edge computing, where data from equipment sensors is analyzed in real-time to predict failures before they occur. This proactive approach can save organizations significant costs associated with downtime and repairs. In logistics, edge computing can optimize fleet management through real-time tracking and analytics, ensuring that vehicles are operating at peak efficiency and reducing unnecessary expenditures.

Accenture's research highlights the potential for edge computing to unlock $216 billion in untapped annual profits across the manufacturing and logistics sectors by enabling new efficiencies and revenue streams. This underscores the significant impact that edge computing can have on an organization's bottom line, beyond just operational improvements. By integrating edge computing into ERP systems, organizations can not only enhance their operational efficiency but also uncover new opportunities for cost savings and revenue generation.

Furthermore, edge computing can contribute to sustainability efforts, a growing concern for many organizations. By optimizing operations and reducing waste, organizations can achieve their sustainability goals while also improving their overall efficiency and profitability. For example, edge computing can enable smarter energy management in manufacturing facilities, reducing energy consumption and costs.

Challenges and Considerations for Implementation

While the benefits of integrating edge computing with ERP systems are clear, organizations must also consider the challenges and implications of such an implementation. Data security and privacy are significant concerns, as edge computing involves processing data across multiple locations, potentially increasing the vulnerability to cyber attacks. Organizations must ensure robust security measures are in place to protect sensitive data.

Additionally, the integration of edge computing with existing ERP systems can be complex, requiring significant investment in technology and skills. Organizations must carefully plan their edge computing strategy, ensuring alignment with their overall IT architecture and business objectives. This includes evaluating the necessary infrastructure, such as edge devices and networks, and ensuring they have the skills and expertise to manage and maintain the edge computing environment.

Despite these challenges, the potential benefits of integrating edge computing with ERP systems in manufacturing and logistics are significant. Organizations that successfully navigate these challenges can gain a competitive edge through enhanced real-time analytics, operational efficiency, and cost savings. As such, edge computing is not just a technological innovation but a strategic enabler for the future of ERP systems in these sectors.

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Enterprise Resource Planning Case Studies

For a practical understanding of Enterprise Resource Planning, take a look at these case studies.

ERP Integration in Luxury Fashion Retail

Scenario: The company is a high-end luxury fashion retailer facing challenges in integrating its disparate ERP systems across global operations.

Read Full Case Study

ERP System Overhaul for D2C Luxury Fashion Brand

Scenario: A luxury direct-to-consumer fashion brand is struggling with an outdated ERP system that cannot keep pace with its dynamic inventory needs and global customer base.

Read Full Case Study

ERP System Revitalization for a Defense Contractor in Aerospace

Scenario: A leading defense contractor specializing in aerospace technologies is grappling with an outdated and fragmented Enterprise Resource Planning system that hinders its operational efficiency and responsiveness to government contracts.

Read Full Case Study

ERP System Overhaul for Mid-Size Agribusiness in Competitive Market

Scenario: A mid-size agribusiness specializing in high-yield crops is struggling with an outdated ERP system that limits its ability to respond to market volatility.

Read Full Case Study

Enterprise Resource Planning (ERP) Optimization Project for a Growing Retail Company

Scenario: A privately-owned, mid-market retail company based in the United States has experienced exceptional growth over the past year, almost doubling its customer and revenue base.

Read Full Case Study

ERP System Overhaul for a Luxury Retail Chain in North America

Scenario: The organization is a high-end luxury retail chain facing challenges in integrating their current disparate ERP systems following a series of acquisitions.

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Related Questions

Here are our additional questions you may be interested in.

What role does artificial intelligence play in enhancing the capabilities of ERP systems for predictive analytics?
AI integration in ERP systems significantly improves Predictive Analytics, enhancing forecasting accuracy, optimizing operations, and driving informed strategic decision-making for Operational Excellence and Strategic Planning. [Read full explanation]
How are emerging technologies like blockchain expected to influence the future development of ERP systems?
Blockchain technology is set to transform ERP systems by enhancing security, enabling real-time data analysis and decision-making, and improving supply chain management, despite integration challenges and the need for organizational adaptation. [Read full explanation]
How can executives measure the ROI of ERP implementation in their organizations?
Executives can measure the ROI of ERP implementation by establishing clear KPIs aligned with strategic goals, quantifying cost savings and revenue enhancements, and considering intangible benefits to build a comprehensive case for ERP's value in driving Organizational Success. [Read full explanation]
What strategies can be employed to overcome resistance to change during ERP implementation?
Effective ERP implementation strategies include Engagement and Communication, Training and Support, and strong Change Leadership and Culture, as demonstrated by companies like Cisco, Siemens, Boeing, and Hewlett-Packard. [Read full explanation]
In what ways can ERP systems support a company's sustainability and ESG goals?
ERP systems advance sustainability and ESG goals by optimizing resource use, ensuring regulatory compliance, managing risks, and improving sustainability reporting and stakeholder engagement. [Read full explanation]
How can companies measure the ROI of their ERP investment effectively?
Organizations can measure ERP ROI by setting clear Strategic Planning objectives and KPIs, utilizing a Phased Approach for incremental benefits, considering both Tangible and Intangible Benefits, and analyzing Total Cost of Ownership compared to benefits. [Read full explanation]

Source: Executive Q&A: Enterprise Resource Planning Questions, Flevy Management Insights, 2024


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