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Besides decisions in design, decisions made in process planning determine the conditions for manufacturing the right quality. Hence systematic process planning is a key enabler for robust product realization from design through manufacturing. Current work methods for process planning and quality assurance lack efficient system integration. As a consequence companies spend unnecessary lot of non-value adding time on managing quality. This paper presents a novel model-based approach to integrate process planning and quality assurance. The presented model enables a more efficient and holistic way for managing quality from design to manufacturing. New possibilities to communicate process design intent and present important quality assurance information in a more structured and comprehensive way is also enabled.
This process, known as simply the integrated approach, focuses on the product and process design and the part and assembly planning.
First, the product is determined. Through brainstorming, comparisons, and an overall analysis, the product is designed to a level that is desirable. In other words, the product as a whole is determined and a clear plan is developed around this. This leads into the next stage in this method, which focuses on the actual parts used to create this product.
Next, the part planning stage starts. The product is analyzed top to bottom in order to determine exactly what parts are needed and how many. Also, the tools that will need to be used are determined in this stage. After the materials are all together, all thats left is to create a plan on what to do with this parts, which leads us to our third and final foundational stage.
After everything has been placed in front of the team, they now have to determine what to do with it. This is called the assembly stage, and it is, simply put, the stage where the product is finally assembled. Each stage builds on each other and this stage brings it all together to complete the product. The task sequence is evaluated on a level that will achieve ultimate safety and efficiency.
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Source: Best Practices in Manufacturing PowerPoint Slides: Manufacturing Process Design PowerPoint (PPT) Presentation, UJ Consulting
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