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BENEFITS OF DOCUMENT
DOCUMENT DESCRIPTION
Advanced Product Quality Planning (APQP) is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer. It provides a set of detailed requirements to be undertaken at each stage in the APQP system.
APQP is used when a new and/or significantly changed product or process could lead to a failure that would expose the supplier to customer dissatisfaction, safety concerns, or unplanned increase of cost to produce.
The goal of APQP is to facilitate communication between all persons and activities involved in a program and ensure that all required steps are completed on time, of high quality and at acceptable cost.
This presentation can be used to brief your employees to create awareness of the APQP quality standard. Alternatively, the presentation can be used to supplement your IATF 16949:2016 and/or ISO 9001:2015 materials for the training of QA professionals and internal auditors.
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Note: This training package includes:
1. APQP PPT training presentation (PowerPoint format)
2. Control Plan template (Excel format) – FREE
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LEARNING OBJECTIVES
1. Provide background knowledge on APQP.
2. Gain an overview of the APQP process and the key activities.
3. Define the 5 phases of APQP, including the input and output requirements.
4. Learn how to define a Control Plan.
CONTENTS
1. OVERVIEW OF APQP
• About AIAG
• Introduction to APQP
• Background of APQP
• Working in Silos Results in Poor Quality Design
• What is Quality Planning?
• What is APQP?
• APQP Acronyms
• Goal of APQP
• Benefits of APQP to the Customer
• Benefits of APQP to the Supplier
• Roadblocks to APQP
• APQP Process Flow
• The 5 Phases of APQP
2. APQP PROCESS
• The APQP Process is Based on the Plan-Do-Study-Act (PDSA) Cycle
• APQP Timing Chart
• APQP Phases & Key Activities
• Preparing for APQP
• Phase 1: Plan & Define Program
• Phase 2: Product Design & Development
• Phase 3: Process Design & Development
• Phase 4: Product & Process Validation
• Phase 5: Feedback Assessment & Corrective Action
• List of APQP Elements
• Exercise: APQP Phases
• Core Tools
• APQP: Key Takeaways
3. CONTROL PLAN
• Control Plan
• Control Plan Template
• Control Plan: Tool Interaction
• Anatomy of the Control Plan
• Example of Control Plan
• Control Plan: Reviewer's Checklist
• Control Plan & APQP
Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.
Source: Best Practices in Product Strategy, Quality Management & Assurance, APQP PowerPoint Slides: Advanced Product Quality Planning (APQP) PowerPoint (PPTX) Presentation, Operational Excellence Consulting
ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING
Operational Excellence Consulting is a leading management training and consulting firm dedicated to helping individuals and organizations improve their effectiveness and productivity in the post-pandemic new normal. Our mission is to drive lasting beneficial change by leveraging design thinking and lean management approaches.
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We work with a diverse range of clients, including government bodies, multinational corporations, and small and medium-sized enterprises, across a wide spectrum of industries.
Our firm offers a comprehensive suite of capabilities, including Design Thinking, Customer Experience Management, Business Model Innovation, Lean Process Redesign, Total Quality Management (TQM), Total Productive Maintenance (TPM), Kaizen, Value Stream Improvement, Hoshin Kanri (Policy Deployment), Problem Solving Techniques & Tools (e.g. PDCA, 8D, A3, etc.), Training Within Industry (TWI), Suggestion System and Benchmarking.
To ensure the widespread adoption of operational excellence techniques and tools, we pride ourselves on developing high-quality, customizable training materials, presentations, frameworks, and templates to complement your training and business needs.
Operational Excellence Consulting has published 209 additional documents on Flevy.
DOCUMENT DETAILS
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