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BENEFITS OF DOCUMENT

Provides a tool for creating awareness and gaining buy-in to the APQP process.
Provides guidance for developing an effective Control Plan.

DOCUMENT DESCRIPTION

Advanced Product Quality Planning (APQP) is a structured method of defining and establishing the steps necessary to assure that a product satisfies the customer. It provides a set of detailed requirements to be undertaken at each stage in the APQP system.

APQP is used when a new and/or significantly changed product or process could lead to a failure that would expose the supplier to customer dissatisfaction, safety concerns, or unplanned increase of cost to produce.

The goal of APQP is to facilitate communication between all persons and activities involved in a program and ensure that all required steps are completed on time, of high quality and at acceptable cost.

This presentation can be used to brief your employees to create awareness of the APQP quality standard. Alternatively, the presentation can be used to supplement your IAFT 16949:2016 and/or ISO 9001:2015 materials for the training of QA professionals and internal auditors.

NOTE: This presentation includes a free copy of Control Plan template (Excel format).

LEARNING OBJECTIVES

1. Provide background knowledge on APQP.
2. Gain an overview of the APQP process and the key activities.
3. Define the 5 phases of APQP, including the input and output requirements.
4. Learn how to define a Control Plan.

CONTENTS

1. OVERVIEW OF APQP
• About AIAG
• Introduction to APQP
• Background of APQP
• Working in Silos Results in Poor Quality Design
• What is Quality Planning?
• What is APQP?
• APQP Acronyms
• Goal of APQP
• Benefits of APQP to the Customer
• Benefits of APQP to the Supplier
• Roadblocks to APQP
• APQP Process Flow
• The 5 Phases of APQP

2. APQP PROCESS
• The APQP Process is Based on the Plan-Do-Study-Act (PDSA) Cycle
• APQP Timing Chart
• APQP Phases & Key Activities
• Preparing for APQP
• Phase 1: Plan & Define Program
• Phase 2: Product Design & Development
• Phase 3: Process Design & Development
• Phase 4: Product & Process Validation
• Phase 5: Feedback Assessment & Corrective Action
• List of APQP Elements
• Exercise: APQP Phases
• Core Tools
• APQP: Key Takeaways

3. CONTROL PLAN
• Control Plan
• Control Plan Template
• Control Plan: Tool Interaction
• Anatomy of the Control Plan
• Example of Control Plan
• Control Plan: Reviewer's Checklist
• Control Plan & APQP

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Advanced Product Quality Planning (APQP)

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File Type: PowerPoint (pptx)

File Size: 10.4 MB

Number of Slides: 66 (includes cover, transition slides)

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Initial upload date (first version): Nov 20, 2018
Most recent version published: Nov 23, 2018

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