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BENEFITS OF DOCUMENT

Adapt the AM audit checklists to your industry and machine/equipment for quick and easy implementation.
Kick-start your TPM implementation with the AM audit checklists to improve equipment reliability.
Use the AM audit checklist and findings to improve the effectiveness of your AM program.

DOCUMENT DESCRIPTION

The Autonomous Maintenance (AM) audit system assesses the progress made by production teams toward achieving the company's TPM goals. AM audits determine whether or not the teams are ready to move up to the next level of maturity with respect to the seven steps of the AM pillar. AM audits also expose weaknesses in the operators' knowledge, skills and equipment maintenance capability. The AM audit checklists therefore are an essential tool in the audit process.

The Autonomous Maintenance audit step-by-step checklists are based on the TPM Excellence Framework. The AM audit checklists are especially useful for companies who want to kick-start the AM implementation process and are not quite sure how to define the specific audit areas and evaluation points.

Developed by our JIPM-certified TPM consultant, the AM audit checklists are in Microsoft Office Excel format and can be easily tailored to suit your industry and machine or equipment type.

NOTE: This presentation guide comes with a supplemental AM Audit Step-by-Step Checklists.

OBJECTIVES:

1. Acquire a deep understanding of each step of the AM pillar for TPM excellence
2. Define the AM step-by-step audit areas and evaluation points
3. Conduct a systematic AM step-by-step audit for each equipment and identify areas for improvement
4. Establish a baseline position so you can measure your progress over time

CONTENTS:

1. Overview of the 7 Steps of AM
2. AM Audit Items & Evaluation Points
3. Anatomy of an AM Audit Checklist
4. Customising the AM Audit Checklist
5. How to Conduct an AM Audit

AM AUDIT CHECKLISTS INCLUDED:

1. AM Step 1 Audit Checklist: Audit Sheet for Initial Cleaning
2. AM Step 2 Audit Checklist: Audit Sheet for Sources of Dirt & Countermeasures for Difficult-to-access Locations
3. AM Step 3 Audit Checklist: Audit Sheet for Creating Cleaning & Lubrication Standards
4. AM Step 4 Audit Checklist: Audit Sheet for General Inspection
Step 4-1: General Inspection (Lubrication)
Step 4-2: General Inspection (Hydraulic & Pneumatic)
Step 4-3: General Inspection (Drive)
Step 4-4: General Inspection (Electrical)
Step 4-5: General Inspection (Lubrication)
5. AM Step 5 Audit Checklist: Audit Sheet for Autonomous Inspection
6. AM Step 6 Audit Checklist: Audit Sheet for Order & Arrangement

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Source: TPM Autonomous Maintenance Audit Guide & Checklists PowerPoint document

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This business document is categorized under the function(s):

Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 2.5 MB

Number of Slides: 28 (includes cover, transition slides)

Related Topic(s): Total Productive Maintenance

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This product contains a supplemental XLSX document.

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Initial upload date (first version): Apr 24, 2018
Most recent version published: Apr 28, 2018

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