The Complete TWI Programs: JI, JM, JR, JS & PS Training   Document Bundle
$269.00

THIS IS A DOCUMENT BUNDLE.

A bundle is a pre-defined set of documents. By purchasing the document bundle as a whole, you achieve significant savings from purchasing the documents individually. There is sometimes duplicate content among the bundled documents. See full details below.

The Complete TWI Programs: JI, JM, JR, JS & PS Training (Document Bundle)

The Complete TWI Programs: JI, JM, JR, JS & PS Training (Document Bundle)

$269.00
Developed by a seasoned TWI Master Trainer with a proven track record at Microsoft, IBM & Panasonic, this set of presentations is your gateway to mastering TWI Programs for achieving Operational Excellence through Lean Methodologies.
Add to Cart
  


Immediate download
Editable with PDF editor
Free lifetime updates

BENEFITS OF THIS BUNDLE

  1. Acquire the knowledge and skills to reinforce Lean practices with this complete TWI training package (JI, JM, JR, JS & PS).
  2. This training package comes with Training Slides, Pocket Cards, Job Breakdown Sheets, Worksheets and a Case Study.
  3. These TWI training materials are closely based on the original TWI training manuals developed by the TWI Service (United States Department of War).

DESCRIPTION

This product (The Complete TWI Programs: JI, JM, JR, JS & PS Training) is a Document Bundle, which you can download immediately upon purchase.

The Training Within Industry (TWI) programs were developed by leading U.S. training and management experts and thoroughly field-tested before being widely adopted. Introduced to Japan in the 1950s, TWI gained strong traction among companies like Toyota for its practical approach and results.

Now integral to Lean, TWI aims to build a skilled workforce, improve labor-management relations, boost productivity, enhance safety, and drive continuous improvement.

This comprehensive training package includes five key TWI programs:

•  Job Instruction (JI): Trains supervisors to instruct workers on how to perform tasks correctly, safely, and efficiently, minimizing errors, rework, and damage.

•  Job Relations (JR): Equips supervisors with techniques to address personnel issues using a calm, structured, and human-centered approach.

•  Job Methods (JM): Focuses on improving job processes to consistently increase output and quality using existing resources.

•  Job Safety (JS): Teaches supervisors to identify and eliminate root causes of accidents, creating a safer work environment through proactive analysis.

•  Problem Solving (PS): Develops supervisors' ability to solve problems effectively by integrating skills learned in JI, JM, and JR into a unified problem-solving approach.

The training materials are customizable and designed for classroom and/or shopfloor use. Job aids such as Job Breakdown Sheets and Training Timetables are ready for immediate application or can be adapted to specific needs.

Modules can be delivered independently, through 2-hour sessions, or tailored to fit your organization's operational requirements.

LEARNING OBJECTIVES

1. Job Instruction (JI):
Train supervisors to deliver clear, step-by-step instructions that help workers perform tasks safely, correctly, and efficiently from the start, reducing errors and waste.

2. Job Relations (JR):
Develop supervisors' ability to handle personnel issues using a calm, analytical approach that fosters trust, respect, and effective teamwork.

3. Job Methods (JM):
Teach supervisors how to evaluate and improve job processes to increase output and quality using existing people, materials, and equipment.

4. Job Safety (JS):
Enable supervisors to identify, analyze, and eliminate potential hazards to prevent accidents and create a safer work environment.

5. Problem Solving (PS):
Empower supervisors with a structured problem-solving method that integrates JI, JR, and JM skills to achieve consistent, effective results.

||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
This TWI PPT training package includes a set of training slides (Powerpoint format), worksheets (Word & Excel formats), a case study (Word format) and printing guidelines for pocket cards.
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||

CONTENTS

1. Job Instruction (JI)
•  Four Steps for Job Instruction
•  Four Steps to Get Ready
•  Job Breakdown, Important Steps, Key Points & Reasons
•  Training Timetables
•  Special Instruction Problems
•  Job Instruction & Standard Work
•  Activities & Discussions
•  Practice Demonstrations by Participants

2. Job Methods (JM)
•  Four Steps for Job Methods Improvement
•  Job Breakdown Sheet
•  5W1H
•  Eliminate, Combine, Rearrange & Simplify
•  Job Method Improvement Proposal Sheet
•  Resistance & Resentment
•  Activities & Discussions
•  Practice Demonstrations by Participants

3. Job Relations (JR)
•  Chart on Supervisory Responsibility
•  Foundations for Good Relations
•  Chart on the Individual
•  How Problems Arise
•  Four Steps for Job Relations
•  How to Get Feelings & Opinions
•  How to See Problems Coming
•  Activities & Discussions
•  Practice Demonstrations by Participants

4. Job Safety (JS)
•  Definition of Safety Incident
•  The Incident Chain
•  Heinrich's Accident Pyramid
•  Four Steps for Job Safety
•  Job Safety Breakdown
•  Job Safety Instruction
•  How to Spot Hazards
•  How to Avoid Hazards
•  Three Rules for Making Safety Instructions
•  Major Safety Responsibilities of Supervisors

5. Problem Solving (PS)
•  Introduction to Problem Solving
•  Objective of Problem Solving
•  What Is a Problem?
•  4 Steps for Problem Solving
•  Step 1: Isolate the Problem
•  Step 2: Prepare for Solution
•  Step 3: Correct the Problem
•  Step 4: Check and Evaluate Results

Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form.



THERE ARE 5 PRODUCTS IN THIS BUNDLE:


The TWI Job Instruction (JI) program trains supervisors in how to instruct a person to perform a job correctly and safely; and to be productive as quickly as... [read more]

Add to Cart View Details

Individual Price: $69.00

The TWI Job Methods (JM) program trains supervisors in how to improve the way jobs are performed in order to consistently produce greater quantities of quality... [read more]

Add to Cart View Details

Individual Price: $69.00

The Training Within Industry (TWI) Job Relations (JR) program teaches supervisors how to evaluate and take proper actions to handle and to prevent people... [read more]

Add to Cart View Details

Individual Price: $69.00

Based on the TWI instructional model, the Job Safety (JS) program creates a simple and logical framework by which supervisors can prevent accidents from happening by... [read more]

Add to Cart View Details

Individual Price: $69.00

The TWI Problem Solving (PS) program trains supervisors in how to solve problems in order to achieve the desired results. Based on the TWI four-step model, the... [read more]

Add to Cart View Details

Individual Price: $69.00
$269.00
Developed by a seasoned TWI Master Trainer with a proven track record at Microsoft, IBM & Panasonic, this set of presentations is your gateway to mastering TWI Programs for achieving Operational Excellence through Lean Methodologies.
Add to Cart
  

ABOUT THE AUTHOR

Author image
Additional documents from author: 244
Terms of usage (for all documents from this author)

Operational Excellence Consulting, founded in 2009 by Allan Ung, draws from extensive experience at Microsoft, IBM, and Underwriters Laboratories (UL). Specializing in strategy deployment, customer experience design, and operational excellence, we empower global individuals and organizations to drive transformative growth and innovation. By maximizing ... [read more]

Ask the Author a Question

You must be logged in to contact the author.

Click here to log in Click here register

Did you know?
The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.




Trusted by over 10,000+ Client Organizations
Since 2012, we have provided best practices to over 10,000 businesses and organizations of all sizes, from startups and small businesses to the Fortune 100, in over 130 countries.
AT&T GE Cisco Intel IBM Coke Dell Toyota HP Nike Samsung Microsoft Astrazeneca JP Morgan KPMG Walgreens Walmart 3M Kaiser Oracle SAP Google E&Y Volvo Bosch Merck Fedex Shell Amgen Eli Lilly Roche AIG Abbott Amazon PwC T-Mobile Broadcom Bayer Pearson Titleist ConEd Pfizer NTT Data Schwab




Read Customer Testimonials

 
"I have used Flevy services for a number of years and have never, ever been disappointed. As a matter of fact, David and his team continue, time after time, to impress me with their willingness to assist and in the real sense of the word. I have concluded in fact "

– Roberto Pelliccia, Senior Executive in International Hospitality
 
"As a niche strategic consulting firm, Flevy and FlevyPro frameworks and documents are an on-going reference to help us structure our findings and recommendations to our clients as well as improve their clarity, strength, and visual power. For us, it is an invaluable resource to increase our impact and value."

– David Coloma, Consulting Area Manager at Cynertia Consulting
 
"I have found Flevy to be an amazing resource and library of useful presentations for lean sigma, change management and so many other topics. This has reduced the time I need to spend on preparing for my performance consultation. The library is easily accessible and updates are regularly provided. A wealth of great information."

– Cynthia Howard RN, PhD, Executive Coach at Ei Leadership
 
"Flevy is our 'go to' resource for management material, at an affordable cost. The Flevy library is comprehensive and the content deep, and typically provides a great foundation for us to further develop and tailor our own service offer."

– Chris McCann, Founder at Resilient.World
 
"As an Independent Management Consultant, I find Flevy to add great value as a source of best practices, templates and information on new trends. Flevy has matured and the quality and quantity of the library is excellent. Lastly the price charged is reasonable, creating a win-win value for "

– Jim Schoen, Principal at FRC Group
 
"I like your product. I'm frequently designing PowerPoint presentations for my company and your product has given me so many great ideas on the use of charts, layouts, tools, and frameworks. I really think the templates are a valuable asset to the job."

– Roberto Fuentes Martinez, Senior Executive Director at Technology Transformation Advisory
 
"One of the great discoveries that I have made for my business is the Flevy library of training materials.

As a Lean Transformation Expert, I am always making presentations to clients on a variety of topics: Training, Transformation, Total Productive Maintenance, Culture, Coaching, Tools, Leadership Behavior, etc. Flevy "

– Ed Kemmerling, Senior Lean Transformation Expert at PMG
 
"As a young consulting firm, requests for input from clients vary and it's sometimes impossible to provide expert solutions across a broad spectrum of requirements. That was before I discovered Flevy.com.

Through subscription to this invaluable site of a plethora of topics that are key and crucial to consulting, I "

– Nishi Singh, Strategist and MD at NSP Consultants


Your Recently Viewed Documents
Document Bundle
$269.00 Bundle of 5 Documents

Customers Also Bought These Documents


Customers Also Like These Documents

Related Management Topics


Training within Industry Quality Management & Assurance Lean Management Operational Excellence 5S Process Improvement Business Framework PowerPoint Diagrams Gemba Walk Takt Time Cost Reduction Assessment Cost of Quality Strategy Deployment & Execution Hoshin Kanri Strategic Planning Total Quality Management Continuous Improvement PowerPoint Diagrams Compilation Financial Analysis ISO 9001 Kaizen Employee Management Strategy Development Breakout Strategy Competitive Advantage Employee Training

Receive our FREE Primer on Lean Management

This 32-page presentation from Operational Excellence Consulting explains the Lean Management philosophy, based on the Toyota Production System (TPS). Learn to eliminate waste.