Most factory supervisors are promoted because they were good operators. They knew the machines, they were fast and reliable, and people trusted them. Then on day one as supervisor they are expected to run a line, lead people, hit hourly targets, handle hard conversations and work with other departments, usually with no training at all. The Factory Supervisor Starter Kit gives new and existing supervisors a complete, practical system for their first 90 days and beyond.
The primary document is the Supervisor Playbook, a 27-page guide written in short, practical chapters that can be read one per day:
Chapter 1, From operator to supervisor. Chapter 2, Your first 90 days. Chapter 3, Running the shift. Chapter 4, Understanding your numbers. Chapter 5, Leading people. Chapter 6, Handling difficult situations. Chapter 7, Building skills. Chapter 8, Keeping standards: quality, 5S and safety. Chapter 9, Solving problems. Chapter 10, Working with your manager and other departments. Chapter 11, Managing yourself. Chapter 12, Your 90-day self-assessment. Chapter 13, Self-check and in-house recognition. Appendix A covers key formulas and Appendix B explains the Lean words every supervisor should know.
The secondary document is a ZIP file with the working tools:
Supervisor Templates (Word): 8 templates, including a 30-60-90 day plan, start-up huddle board, hourly output tracker, shift handover, skill matrix, one-to-one meeting sheet, weekly tracker and 5 Whys.
Conversation Scripts (Word): 8 scripts for hard conversations, such as discussing a missed target without blame, plus a practice log.
Trackers (Excel): an hourly tracker, weekly tracker and skill matrix that calculate automatically, plus a Self-Check sheet. Five automatic checks and five self-ratings give a score out of 100, with Practitioner (70+) and Leader (85+) levels for an in-house review by the supervisor's manager or training lead.
Checklists (PDF): 6 printable checklists, ready to laminate.
AI Prompt Pack (PDF): 10 ready prompts for any AI assistant to plan the first 30 days, run huddles, prepare hard conversations, write handovers, plan cross-training and prepare the manager review.
The editable Word version of the Playbook is also included, so training teams can add their own company standards.
Developed from more than 20 years of factory leadership, Lean and industrial engineering experience across Sri Lanka, China, Bangladesh, Indonesia, Thailand and Vietnam.
Requirements: Microsoft Word, Excel 2016 or later and a PDF reader. No macros.
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Source: Best Practices in Leadership, Manufacturing PDF: Factory Supervisor Starter Kit with Playbook and Trackers PDF (PDF) Document, Lakshman Ranasinghe