Please register (it's free!) or login to view the remaining preview.

If you are logged in, your referral link [?] is automatically included below.

EMBED CODE (Copy and Paste)

BENEFITS OF DOCUMENT

Provides a holistic framework for the implementation of Autonomous Maintenance.
Provides step-by-step guidance for implementing the Autonomous Maintenance pillar.
Provides guidance on how to apply TPM tools, e.g. activity boards, one-point lessons, etc. to promote TPM goals.

DOCUMENT DESCRIPTION

Autonomous Maintenance (Jishu Hozen) refers to TPM activities that involve operators in maintaining their own equipment, independent of the maintenance department. Activities in an AM program include: daily inspections, lubrication, parts replacement, simple repairs, abnormality detection and precision checks. The goals of the program are to prevent equipment deterioration, restore equipment to its ideal state, and establish basic conditions needed to keep equipment well maintained. AM is one of the most important building blocks in any TPM program.

This PowerPoint presentation is developed by our JIPM-certified TPM consultant. It is packed with diagrams, examples and practical tips and can also be used to train shopfloor staff participating in autonomous maintenance activities.

Note: This training package includes:
1. Autonomous Maintenance training presentation (PowerPoint format)
2. Autonomous Maintenance poster (PDF format, in color and monochrome, printable in A3 size)

LEARNING OBJECTIVES

1. Understand the key concepts of TPM and Autonomous Maintenance activities
2. Learn how to implement the Autonomous Maintenance activities, step by step
3. Learn how to use activity boards, meetings and one-point lessons to promote TPM goals
4. Understand the critical success factors in sustaining Autonomous Maintenance activities on the shopfloor

CONTENTS

1. Overview of TPM
- Common Features of Workplaces with Poor TPM Implementation
- Machine Failures Have Many Hidden Causes
- What is TPM?
- TPM Principles
- TPM Provides a Basic Foundation for Lean Transformation
- TPM Eliminates/Reduces Waste
- Why Is TPM Important?
- TPM Goals
- Eight Pillars of TPM
- TPM Benefits

2. Introduction to AM
- What is AM?
- What AM is Not
- AM is a Paradigm Shift
- AM Facilitates a Culture Change
- Characteristics of AM Programs
- Goals of AM
- Natural & Forced Deterioration
- AM Approach

3. Tools of AM
- 3 Key Tools for AM
- Activity Board
- Examples of Activity Board
- What is One-Point Lesson?
- 3 Purposes of One-Point Lesson
- Philosophy of One-Point Lesson
- One-Point Lessons as a Cascading Tool
- Types of One-Point Lessons
- Examples of One-Point Lessons
- Four Equipment-related Skills for Operators

4. How to Implement the Seven Steps of AM: The Step by Step Approach
- 7 Steps of AM
- Step 1: Clean & Inspect
- Step 2: Eliminate problem sources and inaccessible areas
- Step 3: Draw up cleaning and lubricating standards
- Step 4: Conduct general inspections
- Step 5: Conduct autonomous inspections
- Step 6: Standardize through visual workplace management
- Step 7: Implement autonomous equipment management

5. Sustaining AM
- How to Sustain AM?

Got a question about the product? Email us at [email protected] or ask the author directly by using the form to the right. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Autonomous Maintenance (Jishu Hozen) PowerPoint document

Top Flevy Author [?]

Autonomous Maintenance (Jishu Hozen)

Sold by Operational Excellence Consulting (this author has 159 documents)

$79.00

ALL FEES INCLUDED

Add to Cart

This business document is categorized under the function(s):

Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 12.1 MB

Number of Slides: 153 (includes cover, transition slides)

Related Topic(s): Total Productive Maintenance

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental PDF document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Mar 3, 2014
Most recent version published: Nov 2, 2020

Ask the Author a Question

Must be logged in Click here to log in

This document is available as part of the following discounted bundle(s):

Autonomous Maintenance Implementation Toolkit

$109.00

This bundle contains 1 additional documents.

View Full Details

TPM Autonomous Maintenance Audit Guide & Checklists

28-slide PowerPoint deck and supporting Excel workbook

$69.00

Author:

The Complete TPM Implementation Toolkit

$279.00

This bundle contains 4 additional documents.

View Full Details

Total Productive Maintenance (TPM)

235-slide PowerPoint deck and supporting PDF

$79.00

Author:

Overall Equipment Effectiveness (OEE)

133-slide PowerPoint deck

$79.00

Author:

TPM Team Guide: How to Start & Sustain TPM Team Activities

149-slide PowerPoint deck

$79.00

Author:

TPM Self-Assessment Guide & Tool

57-slide PowerPoint deck and supporting Word

$69.00

Author:

TPM Consultant Toolkit

$219.00

This bundle contains 3 additional documents.

View Full Details

Total Productive Maintenance (TPM)

235-slide PowerPoint deck and supporting PDF

$79.00

Author:

Overall Equipment Effectiveness (OEE)

133-slide PowerPoint deck

$79.00

Author:

TPM Self-Assessment Guide & Tool

57-slide PowerPoint deck and supporting Word

$69.00

Author:

CUSTOMER TESTIMONIALS

"Flevy is our 'go to' resource for management material, at an affordable cost. The Flevy library is comprehensive and the content deep, and typically provides a great foundation for us to further develop and tailor our own service offer."

– Chris McCann, Founder at Resilient.World

"As a consultant requiring up to date and professional material that will be of value and use to my clients, I find Flevy a very reliable resource.

The variety and quality of material available through Flevy offers a very useful and commanding source for information. Using Flevy saves me time, enhances my expertise and ends up being a good decision."

– Dennis Gershowitz, Principal at DG Associates

"As an Independent Management Consultant, I find Flevy to add great value as a source of best practices, templates and information on new trends. Flevy has matured and the quality and quantity of the library is excellent. Lastly the price charged is reasonable, creating a win-win value for the customer, Flevy and the various authors. This is truly a service that benefits the consulting industry and associated clients. Thanks for providing this service. "

– Jim Schoen, Principal at FRC Group

"The wide selection of frameworks is very useful to me as an independent consultant. In fact, it rivals what I had at my disposal at Big 4 Consulting firms in terms of efficacy and organization."

– Julia T., Consulting Firm Owner (Former Manager at Deloitte and Capgemini)

"I like your product. I'm frequently designing PowerPoint presentations for my company and your product has given me so many great ideas on the use of charts, layouts, tools, and frameworks. I really think the templates are a valuable asset to the job."

– Roberto Fuentes Martinez, Manager at Technology Transformation Advisory

"I have used FlevyPro for several business applications. It is a great complement to working with expensive consultants. The quality and effectiveness of the tools are of the highest standards."

– Moritz Bernhoerster, Global Sourcing Director at Fortune 500

"One of the great discoveries that I have made for my business is the Flevy library of training materials.

As a Lean Transformation Expert, I am always making presentations to clients on a variety of topics: Training, Transformation, Total Productive Maintenance, Culture, Coaching, Tools, Leadership Behavior, etc. Flevy usually has just what I need to make my point.

It is well worth the money to purchase these presentations. Sure, I have the knowledge and information to make my point. It is another thing to create a presentation that captures what I want to say. Flevy has saved me countless hours of preparation time that is much better spent with implementation that will actually save money for my clients."

– Ed Kemmerling, Senior Lean Transformation Expert at PMG

"My FlevyPro subscription provides me with the most popular frameworks and decks in demand in today’s market. They not only augment my existing consulting and coaching offerings and delivery, but also keep me abreast of the latest trends, inspire new products and service offerings for my practice, and educate me in a fraction of the time and money of other solutions. I strongly recommend FlevyPro to any consultant serious about success."

– Bill Branson, Founder at Strategic Business Architects

"As a young consulting firm, requests for input from clients vary and it's sometimes impossible to provide expert solutions across a broad spectrum of requirements. That was before I discovered Flevy.com.

Through subscription to this invaluable site of a plethora of topics that are key and crucial to consulting, I have been able to exceed expectations and deliver quality advice and solutions to my clients. The quality and expertise of the authors are exemplary and gives me great confidence to use as part of my service offerings.

I highly recommend this company for any consultant wanting to apply international best practice standards in their service offerings. "

– Nishi Singh, Strategist and MD at NSP Consultants

"As a consulting firm, we had been creating subject matter training materials for our people and found the excellent materials on Flevy, which saved us 100's of hours of re-creating what already exists on the Flevy materials we purchased."

– Michael Evans, Managing Director at Newport LLC

SELECT CUSTOMERS

Since 2012, we have provided best practices to over 5,000 businesses and organizations of all sizes across the world—in over 130 countries. Below is just a very small sample of our customer base.

Did you know?

The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

CUSTOMERS ALSO BOUGHT THESE DOCUMENTS

Total Productive Maintenance (TPM) 235-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Total Productive Maintenance Operational Excellence	TPM Self-Assessment Guide & Tool 57-slide PowerPoint deck and supporting Word $69.00 Author: Operational Excellence Consulting Total Productive Maintenance	Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation 208-slide PowerPoint deck and supporting ZIP $79.00 Author: Vishnu Rayapeddi Total Productive Maintenance	Overall Equipment Effectiveness (OEE) 133-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Total Productive Maintenance Overall Equipment Effecti ...
TPM Team Guide: How to Start & Sustain TPM Team Activities 149-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Total Productive Maintenance	TPM Autonomous Maintenance Audit Guide & Checklists 28-slide PowerPoint deck and supporting Excel workbook $69.00 Author: Operational Excellence Consulting Total Productive Maintenance	TPM (Total Productive Maintenance) - 30 Templates Excel workbook $20.99 Author: Nishil Josh Total Productive Maintenance	TPM - Total Productive Maintenance & SMED - Single Minute Exchange of Dies Presentation 1 day course 103-slide PowerPoint deck and supporting ZIP $44.00 Author: Vishnu Rayapeddi Total Productive Maintenance Quick Changeover
Total Productive Maintenance (TPM) 58-slide PowerPoint deck and supporting ZIP $39.00 Author: Vishnu Rayapeddi Lean Management/Enterprise Total Productive Maintenance	045_Total Productive Maintenance 62-slide PowerPoint deck $29.99 Author: Michael Carter Lean Management/Enterprise Total Productive Maintenance	Lean Champion Black Belt 11 - Develop a TPM Strategy 58-slide PowerPoint deck $39.00 Author: Vishnu Rayapeddi Total Productive Maintenance	Lean Shop Floor YB Series - 7. Apply TPM Principles 46-slide PowerPoint deck $30.00 Author: Vishnu Rayapeddi Total Productive Maintenance