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BENEFITS OF DOCUMENT

  1. Provides a tool to systematically discover waste on the shopfloor.
  2. Provides a means to capture and track waste elimination efforts as part of a Lean improvement plan.

DOCUMENT DESCRIPTION

This is a comprehensive set of checklists for waste-finding in manufacturing companies. The checklists are based on the eight types of Lean waste:

1. Overproduction
2. Inventory
3. Waiting
4. Motion
5. Transportation
6. Defects
7. Overprocessing
8. Intellectual

NOTE: This package includes:
1. Waste-finding Checklists (PowerPoint format)
2. Waste-finding Checklists (Excel format)

The checklists have a combined total of 65 waste items which could be potentially found on the shopfloor. For each checklist item, the magnitude of waste can be quantified under four levels:

Magnitude 0 : No waste found
Magnitude 1 : Very little waste
Magnitude 2 : Some waste
Magnitude 3 : A lot of waste

Available in both PowerPoint and Excel formats, the checklists can be applied generally to all manufacturing departments. Users may adopt the checklists as they are, or customize them to suit your specific application. Add or delete the checklist items as needed.

The checklists form the basis of a structured improvement plan. Waste items can be ranked or prioritized and assigned to a person or team to develop an action plan for eliminating the identified waste within a certain timeframe.

CONTENTS:

1. Summary of the Eight Types of Lean Waste
2. Waste-finding Checklists
2.1 Waste-finding Checklist: Overproduction
2.2 Waste-finding Checklist: Inventory
2.3 Waste-finding Checklist: Waiting
2.4 Waste-finding Checklist: Motion
2.5 Waste-finding Checklist: Transportation
2.6 Waste-finding Checklist: Defects
2.7 Waste-finding Checklist: Overprocessing
2.8 Waste-finding Checklist: Intellectual
2.9 Major Waste-finding Checklist

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Source: Waste-finding Checklists for Manufacturing Companies PowerPoint document

 
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Waste-finding Checklists for Manufacturing Companies

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This business document is categorized under the function(s):

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 3.3 MB

Number of Slides: 32 (includes cover, transition slides)

Related Topic(s): Manufacturing

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental XLSX document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Jan 31, 2021
Most recent version published: Feb 8, 2021

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