Please register (it's free!) or login to view the remaining preview.

If you are logged in, your referral link [?] is automatically included below.

EMBED CODE (Copy and Paste)

BENEFITS OF DOCUMENT

Provides a framework for implementing standard work to maintain quality, efficiency, safety and predictability.
Provides standard work tools for maximizing performance and minimizing waste.
Provides a standardization methodology to complement your TWI (Training Within Industry) training programs.

DOCUMENT DESCRIPTION

In manufacturing operations, standardization is a key element in eliminating process waste and excess inventory and in achieving balanced and synchronous production. Standard work is an agreed upon set of work procedures that effectively combines people, materials and machines to maintain quality, efficiency, safety and predictability. As a foundation stone in Lean manufacturing, standard work establishes the best activities and sequence steps to maximize performance and minimize waste.

This training presentation is specially designed for production teams and managers to understand the basic standard work concepts and applications. Use this training presentation to get everyone on board to maintain quality, efficiency, safety and predictability.

NOTE: This training presentation package includes:
1. Standard Work slides (PowerPoint format)
2. Process Capacity Table (Excel format)
3. Standard Work Combination Sheet (Excel format)
4. Standard Work Sheet (Excel format)
5. Takt Time Calculator (Excel format)
6. Time Observation Sheet (Excel format)
7. Work Methods Chart (Excel format)

LEARNING OBJECTIVES:

1. Understand the characteristics of standards in a Lean production system
2. Identify the key benefits and applications of standards and standard work
3. Acquire knowledge of standard work concepts, process and documentation to create stable and repeatable processes to maximize performance and minimize waste

CONTENTS

1. Introduction
- What is Standard Work?
- What Standard Work Is Not
- Where Did Standard Work Originate?
- Standard Work Creates Stability & Consistency in a Lean Production System
- Standard Assures Quality & Prevents Defects from Happening
- Standard Work Forms the Baseline for Continuous Improvement
- Benefits of Standard Work
- The Framework of Standardization

2. Standardization
- What is Standardization?
- Standardization & Simplification
- Subjects for Standardization
- Documents in Manufacturing
- List of Work Standards
- Filling Out Work Instructions
- Work Elements & Unit Analysis
- Operation Instruction Sheet
- Standard Work Overview
- Job Instruction
- Standard Pig Game

3. Standards
- What is a Standard?
- The Lack of Standards Creates Waste & Frustrations
- Example of How the "Stop" Sign was Standardized
- Applications of Standards
- Three Characteristics of a Good Standard
- Types of Standards
- Value of User-friendly Standards
- Problems with Standards Communications
- Three Steps to Establish Standards

4. Standard Work
- What is Standard Work?
- Standard Work
- Six Characteristics of Standard Work
- Standard Work Must Be Current
- Standard Work Must Be Complete
- Standard Work Must Be Clear
- Standard Work Must Be Correct
- Standard Work Must Be Concise
- Standard Work Must Be Communicated

5. Implementing & Sustaining Standard Work
- Ideal Conditions for Standard Work
- Components of Standard Work
- Elements of Standard Work
- Takt Time
- Standard Work Sequence
- Standard Work In Process
- Four Steps of Standard Work
- Process Capacity Table
- Standard Operations Combination Chart
- Work Methods Chart
- Standard Work Chart
- Basics of Time Measurement
- Maintaining Standard Work
- Improving Standard Work

6. Improving Standard Work
- Methods to Increase Productivity
- True versus Apparent Efficiency
- What is Waste?
- Eight Types of Waste
- 3Ms: Muda, Mura & Muri
- Procedure for Kaizen
- Key Points for Standardized Work
- One Piece Flow versus Large Lots
- Standard Work & Safety
- 5S Principles
- Kaizen is Endless

Got a question about the product? Email us at [email protected] or ask the author directly by using the form to the right. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Lean Standard Work PowerPoint document

Top Flevy Author [?]

Lean Standard Work

Sold by Operational Excellence Consulting (this author has 158 documents)

$79.00

ALL FEES INCLUDED

Add to Cart

This business document is categorized under the function(s):

Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 12.9 MB

Number of Slides: 147 (includes cover, transition slides)

Related Topic(s): Lean Management/Enterprise Standard Work

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental ZIP document.

Terms of usage (for all documents from Operational Excellence Consulting)

Initial upload date (first version): Apr 7, 2014
Most recent version published: Feb 8, 2021

Ask the Author a Question

Must be logged in Click here to log in

This document is available as part of the following discounted bundle(s):

Kaizen Consultant Toolkit

$279.00

This bundle contains 4 additional documents.

View Full Details

Kaizen

187-slide PowerPoint deck

$79.00

Author:

5S Techniques

189-slide PowerPoint deck and supporting PDF

$79.00

Author:

Identifying Waste

178-slide PowerPoint deck and supporting PDF

$79.00

Author:

Kaizen Event Guide

123-slide PowerPoint deck

$69.00

Author:

CUSTOMER TESTIMONIALS

"FlevyPro has been a brilliant resource for me, as an independent growth consultant, to access a vast knowledge bank of presentations to support my work with clients. In terms of RoI, the value I received from the very first presentation I downloaded paid for my subscription many times over! The quality of the decks available allows me to punch way above my weight – it's like having the resources of a Big 4 consultancy at your fingertips at a microscopic fraction of the overhead."

– Roderick Cameron, Founding Partner at SGFE Ltd

"I have used Flevy services for a number of years and have never, ever been disappointed. As a matter of fact, David and his team continue, time after time, to impress me with their willingness to assist and in the real sense of the word. I have concluded in fact that it is not at all just a repository of documents/resources but, in the way that David and his team manage the firm, it is like dealing with consultants always ready to assist, advise and direct you to what you really need, and they always get it right.

I am an international hospitality accomplished senior executive who has worked and lived during the past 35 years in 23 countries in 5 continents and I can humbly say that I know what customer service is, trust me.

Aside from the great and professional service that Flevy's team provide, their wide variety of material is of utmost great quality, professionally put together and most current.

Well done Flevy, keep up the great work and I look forward to continue working with you in the future and to recommend you to a variety of colleagues around the world."

– Roberto Pelliccia, Senior Executive in International Hospitality

"As a niche strategic consulting firm, Flevy and FlevyPro frameworks and documents are an on-going reference to help us structure our findings and recommendations to our clients as well as improve their clarity, strength, and visual power. For us, it is an invaluable resource to increase our impact and value."

– David Coloma, Consulting Area Manager at Cynertia Consulting

"As a young consulting firm, requests for input from clients vary and it's sometimes impossible to provide expert solutions across a broad spectrum of requirements. That was before I discovered Flevy.com.

Through subscription to this invaluable site of a plethora of topics that are key and crucial to consulting, I have been able to exceed expectations and deliver quality advice and solutions to my clients. The quality and expertise of the authors are exemplary and gives me great confidence to use as part of my service offerings.

I highly recommend this company for any consultant wanting to apply international best practice standards in their service offerings. "

– Nishi Singh, Strategist and MD at NSP Consultants

"My FlevyPro subscription provides me with the most popular frameworks and decks in demand in today’s market. They not only augment my existing consulting and coaching offerings and delivery, but also keep me abreast of the latest trends, inspire new products and service offerings for my practice, and educate me in a fraction of the time and money of other solutions. I strongly recommend FlevyPro to any consultant serious about success."

– Bill Branson, Founder at Strategic Business Architects

"I have used FlevyPro for several business applications. It is a great complement to working with expensive consultants. The quality and effectiveness of the tools are of the highest standards."

– Moritz Bernhoerster, Global Sourcing Director at Fortune 500

"As a consultant requiring up to date and professional material that will be of value and use to my clients, I find Flevy a very reliable resource.

The variety and quality of material available through Flevy offers a very useful and commanding source for information. Using Flevy saves me time, enhances my expertise and ends up being a good decision."

– Dennis Gershowitz, Principal at DG Associates

"One of the great discoveries that I have made for my business is the Flevy library of training materials.

As a Lean Transformation Expert, I am always making presentations to clients on a variety of topics: Training, Transformation, Total Productive Maintenance, Culture, Coaching, Tools, Leadership Behavior, etc. Flevy usually has just what I need to make my point.

It is well worth the money to purchase these presentations. Sure, I have the knowledge and information to make my point. It is another thing to create a presentation that captures what I want to say. Flevy has saved me countless hours of preparation time that is much better spent with implementation that will actually save money for my clients."

– Ed Kemmerling, Senior Lean Transformation Expert at PMG

"FlevyPro provides business frameworks from many of the global giants in management consulting that allow you to provide best in class solutions for your clients."

– David Harris, Managing Director at Futures Strategy

"I like your product. I'm frequently designing PowerPoint presentations for my company and your product has given me so many great ideas on the use of charts, layouts, tools, and frameworks. I really think the templates are a valuable asset to the job."

– Roberto Fuentes Martinez, Manager at Technology Transformation Advisory

SELECT CUSTOMERS

Since 2012, we have provided best practices to over 5,000 businesses and organizations of all sizes across the world—in over 130 countries. Below is just a very small sample of our customer base.

Did you know?

The average daily rate of a McKinsey consultant is $6,625 (not including expenses). The average price of a Flevy document is $65.

CUSTOMERS ALSO BOUGHT THESE DOCUMENTS

Lean Six Sigma - Bundle of 50 Tools & Templates 32-page PDF document and supporting ZIP $179.00 Author: QMaxima Inc. - Simplifying Excellence Lean Management/Enterprise Six Sigma Project	Lean Six Sigma - Process Risk Analysis (FMEA) 132-slide PowerPoint deck and supporting Excel workbook $44.50 Author: Operational Excellence Consulting LLC Lean Management/Enterprise Poka Yoke	5S for the Office 190-slide PowerPoint deck and supporting PDF $79.00 Author: Operational Excellence Consulting Process Improvement Lean Management/Enterprise Visual Workplace	PDCA Problem Solving Technique & Tools 198-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Problem Solving PDCA
Visual Management 153-slide PowerPoint deck $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Visual Workplace	Lean - Value Stream Mapping (VSM) 158-slide PowerPoint deck and supporting Excel workbook $69.50 Author: Operational Excellence Consulting LLC Lean Management/Enterprise Value Stream Mapping Operational Excellence	The 8D Problem Solving Process 206-slide PowerPoint deck and supporting ZIP $74.50 Author: Operational Excellence Consulting LLC Lean Management/Enterprise Problem Solving 8D	Gemba Walk 88-slide PowerPoint deck $69.00 Author: Operational Excellence Consulting Lean Management/Enterprise Operational Excellence Gemba Walk
Lean Manufacturing 177-slide PowerPoint deck and supporting ZIP $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Manufacturing Operational Excellence	Lean Office 163-slide PowerPoint deck and supporting ZIP $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise Operational Excellence Lean Office	TWI Program: Job Instruction (JI) Training 131-slide PowerPoint deck and supporting ZIP $69.00 Author: Operational Excellence Consulting Lean Management/Enterprise Employee Training Training within Industry	Lean Thinking 163-slide PowerPoint deck and supporting ZIP $79.00 Author: Operational Excellence Consulting Lean Management/Enterprise