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BENEFITS OF DOCUMENT
Many organizations have jumped onto the Lean bandwagon to eliminate waste with the aim of creating customer value, improving quality, reducing costs and shortening lead time.
To eliminate waste, we must first find or discover them. However, for many people who have become so used to their manufacturing or workplace environment, finding waste or identifying what activities constitute waste may be a difficult exercise.
To make your waste-discovering job easier, we have developed a comprehensive set of checklists for waste-finding in manufacturing companies. The checklists are based on the eight types of Lean waste:
1. Waste of Overproduction
2. Waste of Inventory
3. Waste of Waiting
4. Waste of Motion
5. Waste of Transportation
6. Waste of Defects
7. Waste of Overprocessing
8. Waste of Intellectual (or Under-utilized Talents)
The checklists have a combined total of 65 waste items which could be potentially found on the shopfloor. For each checklist item, the magnitude of waste can be quantified under four levels:
• Magnitude 0 : No waste found
• Magnitude 1 : Very little waste
• Magnitude 2 : Some waste
• Magnitude 3 : A lot of waste
Available in both PowerPoint and Excel formats, the checklists can be applied generally to all manufacturing departments. Users may adopt the checklists as they are, or customize them to suit your specific application or type of industry. Add or delete the checklist items as needed.
The checklists form the basis of a structured improvement plan. Waste items can be ranked or prioritized and assigned to a person or team to develop an action plan for eliminating the identified waste within a certain timeframe.
NOTE: This package includes:
1. Waste-finding Checklists (PowerPoint format)
2. Waste-finding Checklists (Excel format)
1. Summary of the Eight Types of Lean Waste
2. Waste-finding Checklists
• Waste-finding Checklist: Overproduction
• Waste-finding Checklist: Inventory
• Waste-finding Checklist: Waiting
• Waste-finding Checklist: Motion
• Waste-finding Checklist: Transportation
• Waste-finding Checklist: Defects
• Waste-finding Checklist: Overprocessing
• Waste-finding Checklist: Intellectual
• Major Waste-finding Checklist (a summary total of all the eight types of waste)
Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.
Source: Best Practices in Manufacturing PowerPoint Slides: Waste-finding Checklists for Manufacturing Companies PowerPoint (PPTX) Presentation, Operational Excellence Consulting
ABOUT THE AUTHOR: OPERATIONAL EXCELLENCE CONSULTING
Operational Excellence Consulting is a leading management training and consulting firm dedicated to helping individuals and organizations improve their effectiveness and productivity in the post-pandemic new normal. Our mission is to drive lasting beneficial change by leveraging design thinking and lean management approaches.
We work with a diverse range of clients, including government bodies, multinational corporations, and small and medium-sized enterprises, across a wide spectrum of industries.
Our firm offers a comprehensive suite of capabilities, including Design Thinking, Customer Experience Management, Business Model Innovation, Lean Process Redesign, Total Quality Management (TQM), Total Productive Maintenance (TPM), Kaizen, Value Stream Improvement, Hoshin Kanri (Policy Deployment), Problem Solving Techniques & Tools (e.g. PDCA, 8D, A3, etc.), Training Within Industry (TWI), Suggestion System and Benchmarking.
To ensure the widespread adoption of operational excellence techniques and tools, we pride ourselves on developing high-quality, customizable training materials, presentations, frameworks, and templates to complement your training and business needs.
Operational Excellence Consulting has published 203 additional documents on Flevy.
This business document is categorized under the function(s): Operations Organization, Change, & HR
It applies to All Industries
File Type: PowerPoint (pptx)
File Size: 3.3 MB
Number of Slides: 32 (includes cover, transition, & marketing slides)
Related Topic(s): Manufacturing
Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.
This product contains a supplemental XLSX document.
Terms of usage (for all documents from Operational Excellence Consulting)
Initial upload date (first version): Jan 31, 2021
Most recent version published: Feb 8, 2021
|This 32-page presentation from Operational Excellence Consulting explains the Lean Management philosophy, based on the Toyota Production System (TPS). Learn to eliminate waste. To receive this free download, enter your email address below and click the "Email Me" button.|
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