BENEFITS OF DOCUMENT
DESCRIPTION
This 1 day course material has over 100 slides and introduces the concepts of TPM and SMED.
It comprises of the following topics:
5S Refresher
What & Why of TPM
8 Pillars of TPM
TPM Self Assessment
Details of 8 Pillars
OEE Calculations
Changeovers Defined
What & Why of SMED
How to achieve set-up reduction
Set-up reduction check-lists
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
This comprehensive course material delves into the intricacies of both TPM and SMED, providing a robust framework for operational excellence. The 5S methodology is thoroughly covered, emphasizing the importance of workplace organization and cleanliness to enhance productivity and safety. The course also includes detailed explanations of TPM principles, focusing on increasing Overall Equipment Effectiveness (OEE) and minimizing production disruptions through proactive maintenance strategies.
The presentation includes practical tools such as TPM self-assessment checklists and OEE calculation methods, ensuring that participants can apply these concepts effectively within their organizations. Real-world case studies, like the Allied Tube example, illustrate the tangible benefits of SMED in reducing setup times and achieving significant cost savings. This hands-on approach ensures that the theoretical knowledge is reinforced with practical applications, making it highly relevant for industry professionals.
Participants will also gain insights into the implementation of TPM across various departments, including administrative and support functions. The course outlines a step-by-step approach to developing a master plan, forming cross-functional teams, and conducting training sessions to build competencies. This holistic view ensures that TPM and SMED principles are integrated into the organizational culture, driving continuous improvement and operational efficiency.
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Source: Best Practices in Total Productive Maintenance, Quick Changeover PowerPoint Slides: TPM - Total Productive Maintenance & SMED - Single Minute Exchange of Dies Presentation 1 day course PowerPoint (PPT) Presentation, Vishnu Rayapeddi
Total Productive Maintenance Autonomous Maintenance Quick Changeover RCM PowerPoint Diagrams Compilation Consulting Frameworks Strategy Frameworks Consulting Training Gap Analysis Operational Excellence Overall Equipment Effectiveness M&A (Mergers & Acquisitions) Valuation
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