Total Productive Maintenance (TPM) Implementation Toolkit – Document Bundle
BENEFITS OF THIS DOWNLOADABLE BUNDLE
- Implement TPM in the Right Order Avoid common rollout failures by following a proven sequence instead of launching all pillars at once.
- Improve Equipment Reliability and Visibility Use OEE to focus improvement where losses matter most and prevent reactive firefighting.
- Build Sustainable Ownership Between Operations and Maintenance Clarify roles, routines, and responsibilities to sustain gains over time.
DESCRIPTION
The TPM Implementation Toolkit brings together four core TPM components required to build a disciplined, sustainable equipment reliability system. Designed for organizations starting or strengthening TPM, this bundle focuses on sequencing the right practices in the right order, enabling teams to move from reactive maintenance to predictable, high-performing operations.
Rather than treating TPM as a collection of pillars, this toolkit provides a clear implementation pathway:
1. Establish a common TPM foundation
2. Stabilize equipment through operator ownership
3. Improve equipment effectiveness and loss visibility
4. Sustain reliability through structured maintenance planning
Used together, these decks form a practical TPM deployment system that supports better decisions, clearer priorities, and measurable equipment performance improvement.
WHO THIS TOOLKIT IS FOR
• Operations and Maintenance Managers
• Engineering and Reliability Leaders
• Plant and Production Managers
• TPM Steering Committees
WHAT'S INCLUDED
1. Total Productive Maintenance (TPM) – Establish the TPM philosophy, goals, and roles across operations and maintenance.
2. Autonomous Maintenance (Jishu Hozen) – Build basic equipment care, abnormality detection, and operator ownership.
3. Overall Equipment Effectiveness (OEE) – Make equipment losses visible and prioritise improvement efforts objectively.
4. Planned Maintenance (Keikaku Hozen) – Shift from reactive fixes to planned, preventive, and predictive maintenance.
Got a question about the product? Email us at support@flevy.com or ask the author directly by using the "Ask the Author a Question" form.
Source: Total Productive Maintenance (TPM) Implementation Toolkit () Document, Operational Excellence Consulting
THERE ARE 4 PRODUCTS IN THIS BUNDLE:
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Total Productive Maintenance (TPM) is a comprehensive approach to equipment maintenance that aims to optimize equipment efficiency, reliability, and performance. It... [read more]
Individual Price: $89.00
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Autonomous Maintenance (Jishu Hozen) is one of the most important building blocks in any Total Productive Maintenance (TPM) program. Autonomous Maintenance... [read more]
Individual Price: $89.00
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The goal of Total Productive Maintenance (TPM) is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and... [read more]
Individual Price: $89.00
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Planned Maintenance (Keikaku Hozen) is a proactive approach to maintenance that focuses on minimizing the downtime and costs associated with machine breakdowns. As... [read more]
Individual Price: $89.00
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ABOUT THE AUTHOR
Operational Excellence Consulting, founded in 2009 by Allan Ung, draws from extensive experience at Microsoft, IBM, and Underwriters Laboratories (UL). We specialize in strategy deployment, customer experience design, and operational excellence, applying Design Thinking, Lean, and Systems Thinking to maximize customer value and minimize waste.
Our
... [read more]
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