Total Productive Maintenance (PowerPoint PPTX)

Total Productive Maintenance (TPM) is a comprehensive approach to equipment maintenance that aims to maximize the productivity of manufacturing equipment by involving all employees in the organization.

TPM emphasizes proactive and preventive maintenance strategies to prevent breakdowns and keep equipment in optimal condition. This presentation gives simple outline of what the difference between proactive, preventative, and predictive maintenance tasks and how to implement them in your factory. Easy to understand with plenty of examples.
Topics Covered:

Proactive-Preventative-Predictive Maintenance Defined

•  Proactive maintenance aims to identify and address potential issues before they lead to equipment failure or downtime. Often using machine operators to perform daily checks that are simple and easy to do regularly.

•  Preventative maintenance focuses on performing routine maintenance tasks at scheduled intervals to prevent equipment breakdowns and maintain equipment reliability.
It involves following a predefined maintenance schedule to perform tasks like inspections, lubrication, adjustments, and component replacements.

•  Predictive maintenance aims to predict equipment failures and maintenance needs based on the actual condition of the equipment, allowing maintenance activities to be performed only when necessary to minimize downtime and optimize maintenance resources.

Communication Boards
•  Communication placed near equipment are a great visual tool for marking off work, verifying a schedule, and placing visual work procedures. This presentation will give real examples of communication boards from a variety of industries.

Centralized Maintenance Management Systems
•  Software or Cloud based system that creates a baseline for planning, monitoring, assigning maintenance tasks
•  Allows for metric tracking and reporting
•  Keeps track of spare parts and supplies
•  List of equipment endors and suppliers

Visual Work Procedures
This presentation will provide simple to understand examples of maintenance procedures for both operators and the maintenance staff. Using symbols and icons to illustrate action to allow for quicker training and east referencing.

Total productive maintenance aims for the highest possible standards in managing and executing maintenance activities within an organization. It involves implementing best practices, optimizing processes, and fostering a culture of continuous improvement to maximize equipment reliability, availability, and performance while minimizing costs and downtime. This presentation will be a great tool in getting started.