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BENEFITS OF DOCUMENT

Learn the tools and technique of Jidoka to reduce defect costs.
Enhance your Lean transformation with the Jidoka approach to developing a company-wide quality culture.

DOCUMENT DESCRIPTION

Jidoka is a technique to provide machines and operators with the ability to detect when an abnormal condition has occurred and immediately stop the work. Also known as autonomation, meaning "automation with human intelligence", Jidoka is the tool of built-in quality and supports just-in-time production. With an effective Jidoka system in place, companies can ensure that defects are not passed on to the customer, equipment breakdown is prevented and operators can work on multiple machines instead of wasting their time watching them.

In this training presentation, you will learn the key concept and principles of Jidoka, understand the tools and the four-step process of Jidoka, as well as gain insights on developing an effective Jidoka system.

LEARNING OBJECTIVES:

1. Understand the key concept and principles of Jidoka
2. Familiarize with the tools of Jidoka
3. Define the four steps of a Jidoka process
4. Acquire knowledge on developing a Jidoka system

CONTENTS:

1. INTRODUCTION TO JIDOKA
Introduction to Jidoka
Jidoka is one of the two pillars of TPS
Background and history
What is Jidoka?
Jidoka - The tool of built-in quality
Principles of Jidoka
Automation vs. Jidoka
Concept of Jidoka
Benefits of practicing Jidoka

2. TOOLS OF JIDOKA
Tools of Jidoka
Andon
Andon cord
Fixed-position stop
Poka-yoke
Sensors

3. FOUR STEPS OF JIDOKA
Four steps of Jidoka
Step 1: Detect the abnormality
Step 2: Stop the equipment or line
Step 3: Fix the immediate condition
Step 4: Investigate root cause and install countermeasure

4. DEVELOPING A JIDOKA SYSTEM
How to identify opportunities for Jidoka
Developing a Jidoka system
Minimizing manual labor
Introduction of mechanization
Automation
Jidoka (Autonomation)
Jidoka summary

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Source: Jidoka PowerPoint document

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Jidoka

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This business document is categorized under the function(s):

Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (pptx)

File Size: 11.7 MB

Number of Slides: 83 (includes cover, transition slides)

Related Topic(s): Lean Management/Enterprise

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Initial upload date (first version): Jun 2, 2017
Most recent version published: Apr 19, 2021

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