TPM: Overall Equipment Effectiveness (OEE) Poster (PDF)

BENEFITS OF DOCUMENT

1. Provides a visual display of the structure of OEE, its key elements and the six big losses.
2. Serves as a supplementary tool for your TPM or OEE workshop session.
3. Print the poster in A3/A4 size right out from your office copier machine.

DESCRIPTION

This product (TPM: Overall Equipment Effectiveness [OEE] Poster) is a 5-page PDF document with a supplemental PowerPoint document, which you can download immediately upon purchase.

The goal of Total Productive Maintenance (TPM) is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and maintained at that level. To maximize equipment effectiveness, you need a measurement tool that can help you understand your equipment problems so that you can take steps to eliminate them. The key to this understanding is Overall Equipment Effectiveness (OEE).

OEE is a crucial measure in TPM that tells you how well your equipment is running. It is an important indicator of the health of the equipment. OEE links three factors in one percentage: the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output.

The OEE poster is a useful visual tool that helps to create understanding on how it is measured and streamline data collection and reporting.

The OEE poster is available in two distinct themes: a vibrant color scheme and a professional monochrome version. In both formats, the poster comes in a convenient PDF as well as an editable PPTX format, enabling effortless printing on A3/A4-sized paper from standard office copier machines. This versatile resource can be prominently displayed on operator workstations, TPM Activity Boards, meeting rooms, maintenance workshop, or distributed alongside TPM and/or OEE training materials.

Furthermore, the OEE poster is an ideal supplement to TPM-related training presentations. It serves as a valuable takeaway, summarizing the core principles of OEE and reinforcing the key takeaways from your training.

Based on the JIPM* standard, the OEE poster provides a clear illustration of the linkage between the OEE factors and the six big equipment losses. It also defines the formula for each of the three key factors:

OEE = Availability x Performance x Quality, where:

•  Availability = Operating Time / Planned Production Time
•  Performance = (Ideal Cycle Time x Total Pieces) / Operating Time
•  Quality = Good Pieces / Total Pieces

In addition to the OEE tree diagram, improvement goals for the six big losses are listed to facilitate target setting and action planning by TPM teams.

*Note: The Japan Institute of Plant Maintenance (JIPM) is a nonprofit research, consulting, and educational organization that helps companies increase organizational efficiency and profitability through improved maintenance of manufacturing equipment, processes, and facilities. The JIPM is the sponsoring organization for the TPM Excellence Award, awarded annually to recognize excellence in company-wide maintenance systems. Based in Japan, JIPM is the innovator of methodologies that have been implemented around the world.

The OEE poster delineates the six major equipment losses and sets clear improvement goals for each, fostering a culture of continuous improvement. It is an essential tool for any organization committed to operational excellence and maximizing equipment performance.

Source: Best Practices in TPM, Total Productive Maintenance PDF: TPM: Overall Equipment Effectiveness (OEE) Poster PDF (PDF) Document, Operational Excellence Consulting