Lean Six Sigma - Process Risk Analysis (FMEA) – PowerPoint PPTX Template

BENEFITS OF THIS DOWNLOADABLE POWERPOINT DOCUMENT

1. the systematic analysis of a manufacturing, service or administrative process,
2. the identification of critical and/or significant process characteristics, and
3. the identification of process deficiencies and development of an effective corrective action plan.

LEAN PPT TEMPLATE DESCRIPTION

Editor Summary Lean Six Sigma - Process Risk Analysis (FMEA) is a 132-slide PowerPoint training module (PPTX) with supplemental Excel templates (XLSX) developed by Operational Excellence Consulting LLC and a senior executive/operational excellence coach with experience at NOKIA, MICROVENTION, and MAGELLAN. Read more Covers a 10-step Process Risk Analysis approach and includes templates for Process Variables Map, Cause & Effect Matrix, Process FMEA, and Process Control Plan, plus Poka‑Yoke and Root Cause Analysis guidance. Target users include Quality Assurance Managers, Operational Excellence Leaders, Process Improvement Teams, and cross-functional product development teams. Sold as a digital download on Flevy with immediate digital download.

Use this module when an organization needs to identify, prioritize, and prevent process failures—such as during new product launches, process redesigns, or continuous improvement initiatives aimed at reducing defects.
  Quality Assurance Managers conducting defect-reduction projects by building Process Variables Maps and running Process FMEA to prioritize corrective actions.
  Operational Excellence Leaders designing mistake-proofing interventions by applying Poka‑Yoke principles and 6 mistake-proofing principles.
  Process Improvement Teams creating Cause & Effect Matrices to correlate customer requirements with process inputs and set control plans.
  Cross-functional product development teams validating process reliability before launch using the Process Control Plan.
The stepwise flow from mapping inputs through FMEA and control planning reflects structured Lean Six Sigma operational practice.

Read Presentation Deep Dive

Explore Slides inside the Deck:

Essential Checklist for Process Control Planning Process FMEA: Risk Assessment for Coffee Preparation High-Level Process Mapping for Coffee Production

The Lean Six Sigma – Process Risk Analysis & Mistake-Proofing Training Module provides you with a step-by-step approach, as well as examples, exercises, and templates, to analyze and eliminate risks in your manufacturing, service or business processes. This training module includes:

1. 132 PowerPoint slides covering

•  Introduction to Process Risk Analysis & Mistake-Proofing,
•  Process Variables Map,
•  Cause & Effect Matrix,
•  Process Failure Mode and Effects Analysis,
•  Sixteen Human Error Modes,
•  Six Mistake-Proofing Principles,
•  Seven Types of Poka-Yoke Devices and Examples,
•  Process Control Plan,
•  and 6 Workshop Exercises.

2. MS Excel Process Variables Map Template & Example

3. MS Excel Cause & Effect Matrix Template & Example

4. MS Excel Process FMEA Template & Example

5. MS Excel Process Control Plan Template & Example

"After you have downloaded the training material, you can change any part of the training material and remove all logos and references to Operational Excellence Consulting. You can share the material with your colleagues and clients, and re-use it as you need. The only restriction is that you cannot publicly re-distribute, sell, rent or license the material as though it is your own. Thank you."

This comprehensive module delves into the intricacies of process inputs using the 6Ms framework: Manpower, Machines, Materials, Methods, Measures, and Mother Nature. It guides you through the essentials of Process Variables Mapping, ensuring you capture all value-added and non-value-added steps, major activities, and data collection points. The module emphasizes the importance of documenting the process as it is actually performed, not just as it is supposed to be performed.

The training also covers the Cause & Effect Matrix, which helps in funneling the complete list of inputs and process variables for further evaluation using FMEA. It includes detailed steps for identifying process steps, adding specifications, and prioritizing variables. This structured approach ensures a thorough review and assessment of your Process Control Plan, enabling you to identify and implement low-hanging fruit and quick wins efficiently.

Explore Slides inside the Deck: