TPM: Autonomous Maintenance (Jishu Hozen) Framework Poster (PDF)

The Autonomous Maintenance (Jishu Hozen) Framework Poster highlights the key Autonomous Maintenance process, methods and tools.

The poster comes in two themes: color and monochrome. Formatted in PDF and in editable PPTX, the poster can be easily printed on an A3-sized paper from an office copier machine and displayed on employee workstations, or distributed together with your workshop handouts.

The AM Framework Poster complements the 'Autonomous Maintenance (Jishu Hozen)' training presentation materials. It serves as a takeaway and summary of your TPM or AM presentation.

The AM Framework Poster provides a description of the key Autonomous Maintenance process, methods and tools. It includes:

1. Goals of Autonomous Maintenance
1.1 Establish Basic Conditions
1.2 Equipment Restoration & Proper Management
1.3 Prevent Equipment Deterioration

2. The Autonomous Maintenance Approach
2.1 Check – Examine and Expose Problems
2.2 Act – Counter and Solve Problems
2.3 Plan – Prevent Recurrence through Improvement
2.4 Do – Execute and Follow Standards and Rules

3. Four Equipment-related Skills for Operators
3.1 Detect Abnormalities
3.2 Correct & Restore Abnormalities
3.3 Set Optimum Equipment Conditions
3.4 Maintain Optimum Equipment Conditions

4. OEE: An Indicator of Equipment Health
•  Relationship between OEE and the Six Major Equipment Losses

5. Three Key Tools for Autonomous Maintenance Activities

6. Seven Steps of Autonomous Maintenance

7. Autonomous Maintenance Team Improvement Process

8. The 5Ws and 1H of Improvement

9. An Effective TPM Program Extends the Useful Life of Equipment

*Note: The Japan Institute of Plant Maintenance (JIPM) is a nonprofit research, consulting, and educational organization that helps companies increase organizational efficiency and profitability through improved maintenance of manufacturing equipment, processes, and facilities. The JIPM is the sponsoring organization for the TPM Excellence Award, awarded annually to recognize excellence in company-wide maintenance systems. Based in Japan, JIPM is the innovator of methodologies that have been implemented around the world.