Total Productive Maintenance (TPM) (PowerPoint PPTX)

As a company-wide initiative, Total Productive Maintenance (TPM) maximizes the effectiveness and longevity of equipment. The TPM program significantly increases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. TPM brings maintenance into focus as a necessary and vitally important part of the business. Targeted at all levels of the organization, TPM and its eight pillars provide the necessary supporting process and tools to achieve zero defects, zero breakdowns and zero accidents.

Developed by our JIPM-certified TPM consultant, this comprehensive TPM PPT presentation combines the TPM tools, 5S, OEE (Overall Equipment Effectiveness) and 8 pillars into a highly detailed training tool. This PowerPoint includes a step-by-step implementation process of TPM.

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NOTE: This training package includes:
1. Total Productive Maintenance PPT training presentation (PowerPoint format)
2. Autonomous Maintenance (Jishu Hozen) poster (PDF format, in color and monochrome, printable in A3 size)
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LEARNING OBJECTIVES

1. Understand the concept and management philosophy of TPM as a foundation for Lean Transformation
2. Learn the 8 pillars of TPM activities, TPM implementation strategy, roadmap and step-by-step approach
3. Learn the TPM tools and be able to identify and eliminate loss through TPM implementation
4. Learn how to kick-start TPM deployment with Autonomous Maintenance (Jishu Hozen), Planned Maintenance, Focused Improvement (Kobetsu Kaizen) and Education & Training activities to improve equipment reliability
5. Understand the roles of a TPM implementation organization and the critical success factors

CONTENTS

1. OVERVIEW OF TPM
•  What is TPM?
•  What TPM Is Not
•  TPM Principles
•  TPM Supports Lean Transformation
•  TPM is a Paradigm Shift
•  Why is TPM Important?
•  TPM Goals
•  Eight Pillars of TPM
•  TPM Pillars & Activities
•  TPM Benefits

2. TPM FOUNDATIONS: 5S & VISUAL MANAGEMENT
•  5S Principles
•  Sort: Identifying Red-tag Targets
•  Sort: Disposal Methods
•  Set In Order: Making Things Easy to Find
•  Shine: Practice Tips & Check Sheet
•  5S & Equipment Maintenance
•  Visual Control – TPM Scorecard
•  Visual Control Example

3. TPM TOOLS
•  Small Group Activities
•  Suggestion System
•  Fuguai Tagging
•  One-Point Lesson
•  Activity Board

4. EQUIPMENT LOSS & OVERALL EQUIPMENT EFFECTIVENESS (OEE)
•  3 Key Components of OEE: Availability, Performance and Quality
•  6 Big Equipment Losses
•  Equipment Losses & OEE
•  Breakdown Losses
•  Setup & Adjustment Losses
•  Minor Stoppage Losses
•  Speed Loss
•  Quality Defect & Rework Losses
•  Start-up (Yield) Losses
•  Strategies for Zero Breakdowns

5. THE EIGHT PILLARS OF TPM
•  Autonomous Maintenance (Jishu Hozen)
•  Planned Maintenance
•  Focused Improvement (Kobetsu Kaizen)
•  Education & Training
•  Early Equipment Management
•  Quality Maintenance (Hinshitsu Hozen)
•  Office TPM
•  Safety, Health & Environment

6. TPM IMPLEMENTATION
•  TPM Implementation Master Plan
•  Example of TPM Implementation Structure
•  3 Requirements for Fundamental Improvement
•  12 Steps of TPM Implementation (based on Nakajima)
•  How to Sustain TPM
•  Critical Success Factors

7. JIPM TPM EXCELLENCE AWARD
•  About JIPM
•  Objectives of JIPM
•  Benefits of Applying for TPM Recognition
•  How is an Organization Selected as a TPM Winner?
•  JIPM TPM Award Categories
•  Assessment Criteria

Related training presentations/guides that you might be interested:
1. Overall Equipment Effectiveness (OEE) PPT
2. Autonomous Maintenance (Jishu Hozen) PPT
3. Focused Improvement (Kobetsu Kaizen) PPT
4. Quality Maintenance (Hinshitsu Hozen) PPT
5. TPM Team Guide PPT
6. TPM Self-assessment Guide & Tool
7. 5S Techniques PPT
8. 5S Audit Checklists for Manufacturing Companies