A sustainable aviation fuel plant is a renewable fuels facility that converts low-carbon feedstocks such as used cooking oil, agricultural residues, municipal waste, biomass, or captured carbon into aviation fuel that can reduce the lifecycle emissions of air travel. The project typically involves feedstock sourcing, pretreatment, conversion technologies, refining, quality testing, storage, and distribution to airlines or fuel suppliers. Revenue is driven by production capacity, feedstock costs, fuel pricing, offtake agreements, environmental credits, and regulatory incentives, with success depending on technology reliability, supply chain security, compliance standards, and long-term demand from the aviation sector.
This Sustainable Aviation Fuel (e-SAF) Financial Model provides a comprehensive 15-year financial and operational analysis of a startup Power-to-Liquids / Fischer–Tropsch e-SAF production facility. The model covers the full project lifecycle, including detailed development and construction costs, monthly production and ramp-up, hydrogen and CO₂ requirements, renewable electricity consumption, SAF and coproduct revenues, environmental incentives, direct costs, payroll, operating expenses, sustaining and major maintenance CapEx, working capital, and debt/equity financing. It also provides key investment and credit metrics such as EBITDA, CFADS, DSCR, equity IRR and MOIC, allowing users to evaluate project economics and test different technical, commercial and financing scenarios.
The model includes calculations and assumptions for the Plant Development (Land Acquisition or Lease, Development, Construction, and Owner Costs), Startup Expenses, Production Assumptions (Plant Capacity, Feedstock consumption, Energy and Water consumption), Production Mix (SAF, Renewable Diesel, Renewable Naphtha), Revenue Sources (SAF and Coproducts, Environmental Credit, Oxygen byproduct), Direct Costs, Operating Expenses, CapEx & Depreciation, Tax Incentives, Financing through Debt & Equity and Exit Valuation assumptions (WACC and Exit Multiple) in case of a potential sale of the business.
The structure of the template follows Financial Modeling Best Practices principles and is fully customizable.
Detailed instructions for the functionality of the model are included in the Excel file.
Model Inputs and Setup Reports:
• General Setup Assumptions, incl. Starting Expenses, Production Metrics, Revenue & Cost of Sales Assumptions, Financing (Debt & Equity) and Valuation Metrics
• Plant Development Budget (Land and Development Costs)
• OpEx, and Capex, incl. Depreciation Schedule
• Forecast Scenarios
Output Reports:
• Monthly, Quarterly, and Annual Cash Flow
• Annual Financial Statements (3 Statement model – 10 Year Forecast)
• Break-Even Analysis
• KPIs & Financial Ratios, including several Profitability, Efficiency, Liquidity, and Leverage (Solvency) Ratios
• Performance Dashboard
• Business Valuation, including DCF Model, Return Metrics (NPV, EV, IRR, MOIC, ROI, etc.), and Sensitivity Analysis
• Investors Distribution Waterfall Model
• Executive Summary
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Source: Best Practices in Renewable Energy, Integrated Financial Model Excel: Sustainable Aviation Fuel Plant - 15 Year Financial Model Excel (XLSX) Spreadsheet, Profit Vision
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