Lean - Quick Changeover (SMED) Process – PowerPoint PPTX Template

SETUP REDUCTION PPT TEMPLATE DESCRIPTION

Editor Summary Lean - Quick Changeover (SMED) Process is a 66-slide PowerPoint training module with a supplemental Excel Changeover Time Analysis worksheet, developed by Operational Excellence Consulting LLC and a Senior Executive with experience at NOKIA, MICROVENTION, and MAGELLAN. Read more Covers Lean principles, the Seven Wastes, Kaizen events, and a step-by-step SMED process with templates (Changeover Reduction Form, checklist, SOPs, visual work instructions, metrics). Target users include Operations Managers, Lean practitioners, manufacturing/service executives, and project managers. Sold as a digital download on Flevy.

Use this deck when organizations need to reduce equipment or process setup times—during Lean transformations, Kaizen events, new line introductions, or efforts to improve production flow and lead times.

  Operations Managers measuring baseline changeover times and leading reduction projects using the Changeover Reduction Form and metrics.
  Lean Practitioners facilitating Kaizen events to identify waste, separate internal vs. external activities, and apply SMED techniques.
  Project Managers planning new production lines and creating SOPs and visual work instructions for repeatable setups.
  Continuous Improvement teams documenting results and tracking changeover metrics with the Excel worksheet.

The step-by-step SMED approach—classify activities, convert internal to external, standardize, and iterate—follows standard Lean and Kaizen practice in operational excellence engagements.

Read Presentation Deep Dive

Explore Slides inside the Deck:

Step-by-Step Guide to Quick Changeover Implementation Structured Phases for Lean Quick Changeover Implementation Changeover Process Optimization Documentation

The Quick Changeover or Single-Minute Exchange of Die (SMED) Process provides a rapid and efficient way of setting up or converting a process from running the current product or service to running the next product or service.

The Lean Quick Changeover (SMED) Process Training Module includes:

1. MS PowerPoint Presentation including 66 slides covering

•  Introduction to Lean Management,
•  The Five Lean Principles,
•  The Seven Lean Wastes,
•  Lean Kaizen Events, and
•  A Step-by-Step Changeover Time Reduction (SMED) Process.

2. MS Excel Changeover Time Analysis Worksheet Template

"After you have downloaded the training material, you can change any part of the training material and remove all logos and references to Operational Excellence Consulting. You can share the material with your colleagues and clients, and re-use it as you need. The only restriction is that you cannot publicly re-distribute, sell, rent or license the material as though it is your own. Thank you."

Explore Slides inside the Deck: