Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation (PowerPoint PPT)

BENEFITS OF DOCUMENT

1. Improve reliability of plant & equipment
2. Measure the machine performance losses and understand better
3. Introduce autonomous maintenance

DESCRIPTION

This product (Reliability Centered Maintenance [RCM] and Total Productive Maintenance [TPM] - 2 Day Presentation) is a 208-slide PPT PowerPoint presentation (PPT) with a supplemental Zip archive file document, which you can download immediately upon purchase.

Reliability Centered Maintenance and Total Productive Maintenance presentation is intended to help as a 2-day workshop material for Operations and Maintenance personnel.
This presentation consists of over 200 slides and comprises of the following:

Group Activity – Define Maintenance Excellence
Maintenance Excellence – Activity
What is RCM?
Objective & goal of RCM
Techniques employed by RCM
Primary RCM Principles
Types of Maintenance Tasks
RCM Considerations, Applicability + Benefits
Steps in RCM Implementation
TPM vision, definition, origins, principles
8 Pillars of TPM
TPM Self-Assessment
Autonomous maintenance
Equipment & Process Improvement
Equipment Losses, Manpower & Material Losses
OEE – what it is & Calculations
Activity OEE Calculation
Other pillars of TPM
TPM Implementation – 12 steps
Benefits & OEE Tracker
Proactive Maintenance Analysis
Liaison with Ops, Communicating OEE,
Group Activity – OEE Communication/Importance
Ops. Skills, Cleanliness,
Monitoring – Gauges, Lubrication, Contamination, Vibration, One point Lesson
Activity – Maintenance / Operations
Analysis of Maintenance History, MTBF and its calculation
Activity – MTBF Calculation
Improving Equipment performance
FMEA, Types, Calculating RPN
Activity
HAZOP Hazard and Operability Analysis
Condition Monitoring Analysis / Predictive Maintenance / Condition Based Monitoring
Vibration Monitoring, Oil sampling & testing, Thermography, Types, Ultrasonics, Human Senses and Condition Monitoring Strategy
Activity -
Maintenance Excellence
Activity – Why equipment fails?
3 Contributors, Lubrication, Vibration and contamination
Proactive Maintenance – 6 big losses, OEE
Prioritization of equipment problems
Focused equipment & process Improvement
Cleaning, Inspection, Equipment tagging, CI
Maintenance Strategies – TPM or RCM? Or Other?
Activity: TPM vs RCM
Maintenance Excellence – making the difference
Activity: Using our senses
Eliminating lubrication issues, frequency, type, Mistake proofing, Standards, Visual management, Automation, daily Checks
Activity – Improving Lubrication Practices
Vibration Practices and improvement
Activity – Reducing Vibration
Contamination
Activity – Reducing Contamination
Operator Involvement – Check lists, visual controls

Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).

The presentation delves into the intricacies of RCM logic trees and the critical questions to consider during RCM analysis. It also emphasizes the importance of optimizing tactics and programs to adapt to industry changes and economic conditions.

Source: Best Practices in Total Productive Maintenance, Autonomous Maintenance, RCM PowerPoint Slides: Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation PowerPoint (PPT) Presentation, Vishnu Rayapeddi