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Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation (PowerPoint PPT)

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HIGHLIGHTS

Author: Vishnu Rayapeddi TOP AUTHOR [?]

Immediate, digital download

File Type: 208-slide PowerPoint presentation (PPT)

Secondary File: Zip archive file (ZIP)

BENEFITS OF DOCUMENT

Improve reliability of plant & equipment
Measure the machine performance losses and understand better
Introduce autonomous maintenance

DOCUMENT DESCRIPTION

This product (Reliability Centered Maintenance [RCM] and Total Productive Maintenance [TPM] - 2 Day Presentation) is a 208-slide PowerPoint presentation (PPT) with a supplemental Zip archive file document, which you can download immediately upon purchase.

Reliability Centered Maintenance and Total Productive Maintenance presentation is intended to help as a 2-day workshop material for Operations and Maintenance personnel.
This presentation consists of over 200 slides and comprises of the following:

Group Activity – Define Maintenance Excellence
Maintenance Excellence – Activity
What is RCM?
Objective & goal of RCM
Techniques employed by RCM
Primary RCM Principles
Types of Maintenance Tasks
RCM Considerations, Applicability + Benefits
Steps in RCM Implementation
TPM vision, definition, origins, principles
8 Pillars of TPM
TPM Self-Assessment
Autonomous maintenance
Equipment & Process Improvement
Equipment Losses, Manpower & Material Losses
OEE – what it is & Calculations
Activity OEE Calculation
Other pillars of TPM
TPM Implementation – 12 steps
Benefits & OEE Tracker
Proactive Maintenance Analysis
Liaison with Ops, Communicating OEE,
Group Activity – OEE Communication/Importance
Ops. Skills, Cleanliness,
Monitoring – Gauges, Lubrication, Contamination, Vibration, One point Lesson
Activity – Maintenance / Operations
Analysis of Maintenance History, MTBF and its calculation
Activity – MTBF Calculation
Improving Equipment performance
FMEA, Types, Calculating RPN
Activity
HAZOP Hazard and Operability Analysis
Condition Monitoring Analysis / Predictive Maintenance / Condition Based Monitoring
Vibration Monitoring, Oil sampling & testing, Thermography, Types, Ultrasonics, Human Senses and Condition Monitoring Strategy
Activity -
Maintenance Excellence
Activity – Why equipment fails?
3 Contributors, Lubrication, Vibration and contamination
Proactive Maintenance – 6 big losses, OEE
Prioritization of equipment problems
Focused equipment & process Improvement
Cleaning, Inspection, Equipment tagging, CI
Maintenance Strategies – TPM or RCM? Or Other?
Activity: TPM vs RCM
Maintenance Excellence – making the difference
Activity: Using our senses
Eliminating lubrication issues, frequency, type, Mistake proofing, Standards, Visual management, Automation, daily Checks
Activity – Improving Lubrication Practices
Vibration Practices and improvement
Activity – Reducing Vibration
Contamination
Activity – Reducing Contamination
Operator Involvement – Check lists, visual controls

Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).

Got a question about the product? Email us at [email protected] or ask the author directly by using the "Ask the Author a Question" form. If you cannot view the preview above this document description, go here to view the large preview instead.

Source: Best Practices in Total Productive Maintenance, Autonomous Maintenance PowerPoint Slides: Reliability Centered Maintenance (RCM) and Total Productive Maintenance (TPM) - 2 Day Presentation PowerPoint (PPT) Presentation, Vishnu Rayapeddi

ABOUT THE AUTHOR: VISHNU RAYAPEDDI

Vishnu is an experienced management consultant and trainer specializing in implementing continuous process improvements. [read more]

Vishnu Rayapeddi has published 88 additional documents on Flevy.

DETAILS

This business document is categorized under the function(s): Operations Organization, Change, & HR

It applies to All Industries

File Type: PowerPoint (ppt)

File Size: 13.4 MB

Number of Slides: 208 (includes cover, transition, & marketing slides)

Purchase includes lifetime product updates. After your purchase, you will receive an email to download this document.

This product contains a supplemental ZIP document.

Initial upload date (first version): Jan 10, 2015
Most recent version published: Apr 18, 2015

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