OPERATIONAL EXCELLENCE AND CONTINUOUS IMPROVEMENT PLAYBOOK
64 professional-grade tools | 349 spreadsheet tabs | 2,730+ rows of structured content | 6 PDFs + 58 XLSXs | 11 organised folders
A complete consulting-grade implementation toolkit for building and sustaining operational excellence programmes using Lean, Six Sigma, TPM, and Kaizen methodologies.
WHAT YOU GET: THREE-STEP IMPLEMENTATION JOURNEY
Step 1 – DIAGNOSE
• Quick Scan assessment for operational baseline
• RDMAICS dashboard (Recognise, Define, Measure, Analyse, Improve, Control, Sustain)
• Maturity radar heatmap
• 7 domain assessments x 30 questions = 210 total assessment questions
Step 2 – SET GOALS
• Project Charter, RTM, RACI, WBS, Scope Plan
• Requirements Documentation, Assumptions Log
Step 3 – IMPLEMENT
• 5 PM workbooks, 9 operational runbooks
• KPI frameworks (OEE, DPMO, cycle time, first-pass yield)
• Progress dashboards
210 ASSESSMENT QUESTIONS ACROSS 7 DOMAINS
1. Process Standardisation and Control
2. Waste Elimination and Lean Practices
3. Continuous Improvement Culture
4. Performance Measurement and KPIs
5. Quality Management Systems
6. Operational Strategy and Governance
7. Technology and Automation Enablement
9 OPERATIONAL RUNBOOKS AND CHECKLISTS
• Kaizen Event Execution Runbook (6 sheets, 47 rows)
• Value Stream Mapping Procedure (5 sheets, 39 rows)
• 5S Audit and Sustain Checklist (4 sheets, 33 rows)
• DMAIC Project Tollgate Checklist (7 sheets, 52 rows)
• Root Cause Analysis Runbook (5 sheets, 41 rows)
• Tier Meeting and Escalation Procedure (4 sheets, 36 rows)
• Standard Work Development Checklist (6 sheets, 44 rows)
• OEE Tracking and Loss Analysis Runbook (5 sheets, 38 rows)
• Change Management and Sustain Checklist (8 sheets, 61 rows)
MODELS AND FRAMEWORKS
• Shingo Model Assessment Framework
• Toyota Production System Reference Model
• EFQM Excellence Model Scorecard
• Hoshin Kanri X-Matrix
• Capability Maturity Model for OpEx
WHO THIS IS FOR
• Continuous Improvement Managers and Lean Six Sigma Black Belts
• COOs and VP Operations
• Management consultants delivering OpEx engagements
• Quality Directors (ISO 9001-aligned systems)
• Plant Managers and Site Leaders
• Transformation Programme Managers
Instant digital download. 64 files organised across 11 folders. Ready to deploy immediately. No subscriptions, no logins.
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Source: Best Practices in Operational Excellence, Continuous Improvement Excel: Operational Excellence and Continuous Improvement Playbook Excel (XLSX) Spreadsheet, Gerard Blokdijk
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