This checklist is designed as a first step to understand where an organisation is with respect to best practices. Once you understand the current state you can set some goals to go forward.
This check-list is divided in to the following sections:
1. General Information about the organisation
2. Plant Profile
3. Human Resources
4. Operations
5. Supply Chain
6. Capacity / Equipment / IT
7. Strategy, Innovation & Performance
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
This comprehensive Site Review Checklist is an invaluable tool for any organization aiming to benchmark its current practices against industry standards. It meticulously covers every critical aspect of your operations, from general organizational information to specific areas like human resources, supply chain, and IT infrastructure. The checklist prompts you to evaluate the alignment of your vision and mission with your operational activities, ensuring that strategic goals are effectively communicated and executed at all levels.
The Excel template delves into the specifics of your plant profile, assessing key metrics such as production volume, machine availability, and overall equipment effectiveness. It also scrutinizes your supply chain dynamics, including supplier and customer relationships, cost structures, and inventory management. This level of detail allows you to pinpoint inefficiencies and areas for improvement, facilitating a more streamlined and cost-effective operation.
Human resources are another focal point, with sections dedicated to evaluating employee training, corporate policies, and safety measures. The checklist encourages a thorough review of your workforce's engagement and productivity, providing insights into how well your human capital is being utilized. This holistic approach ensures that all facets of your organization are aligned towards achieving optimal performance and growth.
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Source: Best Practices in Manufacturing Excel: Site Review Checklist Excel (XLS) Spreadsheet, OpEx Academy NZ
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Manufacturing Lean Lean Management Lean Thinking Lean Management/Enterprise Lean Enterprise Process Improvement Business Process Re-engineering Business Process Improvement Operational Excellence Integrated Financial Model Company Financial Model Business Plan Financial Model Quality Management Cost Reduction Cost Reduction Assessment COQ Cost Management Quality Management & Assurance Cost Containment Cost Take-out Cost Cutting Cost of Quality Poka Yoke Mistake-Proofing Visual Workplace 5S Visual Management Workplace Organization Process Analysis Process Design Process Analysis and Design Business Process Design Business Case Development Financial Modeling Business Case Example Business Case Template Capital Budgeting Business Case Sample Business Case Capital Budgeting Business Case Strategic Planning Strategy Development Hoshin Hoshin Kanri Strategy Execution Policy Deployment Strategy Deployment Hoshin Planning Strategy Deployment & Execution Human Resources HR Strategy Talent Management Talent Strategy Human Resources Management Staffing Six Sigma Project Six Sigma Supply Chain Analysis Supply Chain Management Supply Chain Growth Strategy Corporate Strategy Porter's Five Forces Porter's Five Forces Analysis Porter's 5 Forces Business Framework PowerPoint Diagrams Management Model PowerPoint Diagrams Lean Manufacturing Takt Time Make or Buy Build vs. Buy Good Manufacturing Practice GMP
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