This presentation has 86 slides and introduces the concept of waste and shows how single piece flow is better than a batch manufacturing process.
It details the concepts of cellular manufacturing, where continuous flow can be used, differences between push and pull systems and takt time and line balancing. It also discusses load leveling or hiejunka, Kanban and types of Kanban and how to implement pull systems.
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
This comprehensive PowerPoint presentation on Continuous Flow – 1 Piece Flow is an essential resource for executives looking to streamline their operations. The slides delve into the intricacies of Lean principles, emphasizing the elimination of waste and the optimization of value-adding activities. By contrasting traditional batch manufacturing with continuous flow, the presentation highlights significant reductions in lead times and cycle times, demonstrating the tangible benefits of adopting a one-piece flow system.
The document also explores the concept of hidden wastes in businesses, categorized under the acronym DOWNTIME. Each type of waste, from defects to excessive processing, is meticulously examined, providing actionable insights for reducing inefficiencies. The presentation employs visual aids and real-world examples to illustrate how these wastes can be identified and mitigated, ensuring that resources are utilized effectively and customer value is maximized.
Furthermore, the presentation includes detailed discussions on cellular manufacturing and pull systems, explaining how these methodologies contribute to increased flexibility, reduced scrap, and improved overall efficiency. The use of Kanban and Heijunka for load leveling is also covered, offering practical guidance on implementing these tools to achieve a balanced and responsive production system. This document is a valuable asset for any organization aiming to achieve operational excellence through Lean practices.
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Source: Best Practices in Manufacturing, Takt Time, Continuous Flow PowerPoint Slides: Continuous Flow - 1 Piece Flow PowerPoint (PPT) Presentation Slide Deck, OpEx Academy NZ
Lean Lean Management Lean Thinking Lean Management/Enterprise Lean Enterprise Manufacturing Operational Excellence Takt Time Kaizen Visual Workplace 5S Visual Management Workplace Organization Lean Manufacturing Lean Office Quality Management Cost Reduction Cost Reduction Assessment COQ Cost Management Quality Management & Assurance Cost Containment Cost Take-out Cost Cutting Cost of Quality Standard Work Poka Yoke Mistake-Proofing Process Improvement Continuous Improvement Business Process Re-engineering Business Process Improvement Employee Training Workforce Training Job Training TWI Training within Industry TPM Total Productive Maintenance Jishu Hozen Autonomous Maintenance Sales Breakout Strategy Growth Strategy Corporate Strategy Sales Strategy Sales Management Breakthrough Strategy Integrated Financial Model Company Financial Model Business Plan Financial Model Make or Buy Build vs. Buy Good Manufacturing Practice GMP
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