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This presentation has 86 slides and introduces the concept of waste and shows how single piece flow is better than a batch manufacturing process.
It details the concepts of cellular manufacturing, where continuous flow can be used, differences between push and pull systems and takt time and line balancing. It also discusses load leveling or hiejunka, Kanban and types of Kanban and how to implement pull systems.
Also included with this document is a bonus zip of 41 Lean documents (includes templates, case studies, articles, posters, charts, and more).
This comprehensive PowerPoint presentation on Continuous Flow – 1 Piece Flow is an essential resource for executives looking to streamline their operations. The slides delve into the intricacies of Lean principles, emphasizing the elimination of waste and the optimization of value-adding activities. By contrasting traditional batch manufacturing with continuous flow, the presentation highlights significant reductions in lead times and cycle times, demonstrating the tangible benefits of adopting a one-piece flow system.
The document also explores the concept of hidden wastes in businesses, categorized under the acronym DOWNTIME. Each type of waste, from defects to excessive processing, is meticulously examined, providing actionable insights for reducing inefficiencies. The presentation employs visual aids and real-world examples to illustrate how these wastes can be identified and mitigated, ensuring that resources are utilized effectively and customer value is maximized.
Furthermore, the presentation includes detailed discussions on cellular manufacturing and pull systems, explaining how these methodologies contribute to increased flexibility, reduced scrap, and improved overall efficiency. The use of Kanban and Heijunka for load leveling is also covered, offering practical guidance on implementing these tools to achieve a balanced and responsive production system. This document is a valuable asset for any organization aiming to achieve operational excellence through Lean practices.
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Source: Best Practices in Manufacturing, Takt Time, Continuous Flow PowerPoint Slides: Continuous Flow - 1 Piece Flow PowerPoint (PPT) Presentation, Vishnu Rayapeddi
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Vishnu is an experienced management consultant and trainer specializing in implementing continuous process improvements. [read more]
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Manufacturing Lean Management Takt Time Integrated Financial Model Operational Excellence Standard Work 5S Lean Manufacturing Process Improvement Kaizen Business Plan Example Just in Time Valuation Model Example Good Manufacturing Practice Poka Yoke Six Sigma Project Process Analysis Breakout Strategy Strategy Development Cost of Quality Quality Management & Assurance Cost Reduction Assessment Lean Office KPI
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