Flevy Management Insights Q&A
What is the second step in continuous improvement cycle?
     Joseph Robinson    |    Continuous Improvement


This article provides a detailed response to: What is the second step in continuous improvement cycle? For a comprehensive understanding of Continuous Improvement, we also include relevant case studies for further reading and links to Continuous Improvement best practice resources.

TLDR The 'Do' phase involves implementing planned changes on a small scale to test their effectiveness and gather data for refinement before full rollout.

Reading time: 5 minutes

Before we begin, let's review some important management concepts, as they related to this question.

What does Continuous Improvement Cycle mean?
What does Pilot Testing mean?
What does Data Collection and Analysis mean?
What does Feedback Loops mean?


Understanding the second step in the cycle of continuous improvement is pivotal for any organization aiming to enhance its operational efficiency, product quality, and overall performance. This cycle, often encapsulated within frameworks like Lean, Six Sigma, and Total Quality Management (TQM), is a cornerstone of strategic planning and execution in modern businesses. The continuous improvement cycle typically starts with the 'Plan' phase, where problems are identified and planning for solutions occurs. But what follows is crucial—the 'Do' phase, which is the second step in this iterative process.

The 'Do' phase is where the rubber meets the road. After strategizing and laying out a plan, this phase involves the implementation of the proposed changes on a small scale to test their effectiveness. It's a trial run, an experiment to gather data and observe outcomes without fully committing to a broad-scale implementation. This step is critical because it allows for the identification of potential flaws or areas for adjustment before a full rollout, minimizing risk and resource expenditure. Organizations that master this step can significantly reduce the time and cost associated with process improvement.

However, diving into the 'Do' phase without a clear framework or strategy can lead to suboptimal results. Consulting giants like McKinsey and BCG emphasize the importance of a structured approach to this phase. They advocate for a template-driven methodology, where each action is carefully documented, and its impact is measured against predefined metrics. This disciplined approach ensures that every effort is aligned with the organization's strategic objectives and that the learnings from this phase are actionable and quantifiable.

Real-world examples abound of companies that have successfully navigated the 'Do' phase to achieve substantial improvements. A notable case is a manufacturing company that implemented a pilot program to test a new assembly line process. By applying a structured approach to this phase, they were able to identify bottlenecks that were not apparent during the planning stage. Adjustments made as a result of these findings led to a 20% increase in production efficiency when the process was rolled out company-wide. This example underscores the value of the 'Do' phase in validating the effectiveness of planned changes and refining them before full implementation.

Key Strategies for the 'Do' Phase

Successfully executing the 'Do' phase requires a blend of strategic foresight, meticulous planning, and the ability to adapt. Here are some strategies that can guide organizations through this critical step:

  • Pilot Testing: Start with a small, controlled implementation of the planned change. This minimizes risk and provides valuable insights into the potential impact of the change on a larger scale.
  • Data Collection and Analysis: Rigorously collect and analyze data during the pilot phase. This data will inform whether the change achieves its intended objectives and highlight any unforeseen consequences.
  • Feedback Loops: Establish mechanisms for gathering feedback from all stakeholders involved in the 'Do' phase. This feedback is crucial for identifying areas of improvement and making necessary adjustments.

Each of these strategies is underpinned by the principle of learning by doing. The 'Do' phase is not just about implementation but also about education and refinement. By approaching this phase with a mindset geared towards learning, organizations can turn potential failures into powerful lessons that drive future success.

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Overcoming Challenges in the 'Do' Phase

While the 'Do' phase is essential for continuous improvement, it is not without its challenges. Resistance to change, inadequate resources, and lack of clear communication are common hurdles that organizations face during this step. Overcoming these challenges requires strong leadership, clear communication, and an unwavering commitment to the organization's strategic goals.

Leadership plays a pivotal role in navigating the 'Do' phase. Leaders must champion the change, providing the vision and support needed to motivate their teams. They must also be adept at managing resistance, turning skeptics into advocates through transparent communication and by demonstrating the benefits of the change.

Finally, it's important to recognize that the 'Do' phase is not the end but a means to an end. The insights gained from this phase feed into the 'Check' phase, where results are analyzed and compared against the objectives. This iterative process—Plan, Do, Check, Act—ensures that continuous improvement is not just a one-time initiative but a perpetual cycle that drives the organization towards Operational Excellence.

In conclusion, understanding and effectively executing the second step in the cycle of continuous improvement is a game-changer for organizations. It is the bridge between strategy and action, theory and practice. By embracing a structured, disciplined approach to the 'Do' phase, organizations can not only achieve their immediate improvement goals but also lay the groundwork for sustained success in an ever-evolving business environment.

Best Practices in Continuous Improvement

Here are best practices relevant to Continuous Improvement from the Flevy Marketplace. View all our Continuous Improvement materials here.

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Continuous Improvement Case Studies

For a practical understanding of Continuous Improvement, take a look at these case studies.

Continuous Improvement Initiative for a Global Pharmaceutical Company

Scenario: A global pharmaceutical company is struggling with inefficiencies in its production process, resulting in increased costs and reduced profitability.

Read Full Case Study

Lean Process Enhancement in Semiconductor Manufacturing

Scenario: The organization in question operates within the semiconductor industry, facing heightened competition and pressure to accelerate product development cycles.

Read Full Case Study

Global Pharmaceutical Continuous Improvement Program

Scenario: A pharmaceutical firm operating in the global market has been grappling with inefficiencies in its Continuous Improvement processes.

Read Full Case Study

Lean Process Improvement Initiative for Agritech Firm in Sustainable Farming

Scenario: The organization is a leader in the agritech space, focusing on sustainable farming practices.

Read Full Case Study

Operational Efficiency Enhancement for Telecommunications

Scenario: The organization is a major telecommunications provider struggling with the challenges of maintaining Operational Excellence amidst rapid technological advancements and market saturation.

Read Full Case Study

Continuous Improvement Drive for a High-Tech Manufacturing Firm

Scenario: An RFID hardware manufacturer is grappling with high production costs and lagging turnaround times due to process inefficiencies, lack of standardization, and invisible bottlenecks.

Read Full Case Study




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