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BENEFITS OF DOCUMENT
DESCRIPTION
5S is a Japanese concept of creating & maintaining an orderly workplace. It not only creates a workplace that looks good, but it creates a place that performs good.
It helps an organization in achieving efficiency in its operations, providing safety to its people and achieving quality of its products and services. It does so by following a 5-step process of creating a clutter free, neatly organized and clean workplace that is maintained using techniques of visual management as well as regular practices of habit formation by its people.
This document consisting of power point slides provides an introduction and guidelines in implementing the 3rd S of the 5S's, i.e. Seiso (Shine). The ppt is supplemented by a 3rd S Mind Map that provides an overview of the whole concept of Seiso (Shine).
The contents of this document include slides with the following topics:
Program outline
Section 1: Seiso (Shine) Basics
Seiso: The 3rd S of the 5S's
3rd S: Seiso – Meaning
3rd S or S3 (Seiso)
Seiso Challenge 1
Seiso Challenge 2
Defining Seiso
Defining Seiso (2)
Defining Seiso (3)
Seiso Aim – Clean & Inspect
When there is NO Seiso? – General Issues
When there is NO Seiso? – Issues Specific to Manufacturing
S3 Advanced Objectives – TPM
The S3 Final Picture – How a SHINE place looks like?
Section 2: Implementing Seiso (Shine)
Seiso (Shine) – Basic Elements
Seiso (Shine) – Basic Elements (Contd.)
3 Stages of Cleaning
Major Cleaning
Major Cleaning Guidelines – Spaces
Major Cleaning Guidelines – Machinery / Devices
Major Cleaning Guidelines – Furniture
Major Cleaning – What & How
Cleaning – Safety Issues
Cleaning – Preventing Harm to Expensive Equipment
Macro & Micro Cleaning – Individual Cleaning
Macro Cleaning
Macro Cleaning – Individual Cleaning – Steps
Macro Cleaning – Individual Cleaning – Steps (Contd.)
Shine Control Plan
Shine Event Tasks
Shine Event Tasks (Contd.)
Micro Cleaning
Micro Cleaning – Self Maintenance (Clean-Inspect)
Clean-Inspect checklists
Inspection Outcomes
Section 3: Managing Grime
Dealing with Grime – Kaizens
Finding Grime Origins
Hierarchy of Grime Controls
Finding Grime Solutions
Finding Grime Solutions (Contd.)
Cleaning Tools
Selecting the right cleaning tool
Selecting the right cleaning tool (2)
Selecting the right cleaning tool (3)
Cleaning Agents
Cleaning Agents (2)
Cleaning Kits
5S Shine Station
Seiso & Work Habits
How a work is done?
Embedding Seiso in Work
Secret to ‘Shine' – Daily Shine
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Source: Best Practices in Visual Workplace, Mind Map PowerPoint Slides: Implementing 3rd S of 5S: Seiso (Shine) with S3 Mind Map PowerPoint (PPTX) Presentation, Quality Professionals Group
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Visual Workplace Lean Management/Enterprise Just in Time Kaizen Operational Excellence Process Improvement Takt Time Quick Changeover Poka Yoke Lean Culture Corporate Culture Lean Daily Management System Kanban Quality Management & Assurance 8D Corrective and Preventative Action Problem Solving Hoshin Kanri Mind Map Lean Office Audit Management
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