100+ Lean Six Sigma SOPs (Excel XLSX)

BENEFITS OF THIS EXCEL DOCUMENT

1. Provides a comprehensive framework for implementing Lean Six Sigma across all phases of process improvement.
2. Offers standardized procedures to ensure consistent project execution, data accuracy, and operational excellence.
3. Delivers ready-to-use SOPs that streamline Lean Six Sigma deployment, governance, and continuous improvement initiatives.

LEAN EXCEL DESCRIPTION

This product (100+ Lean Six Sigma SOPs) is an Excel template (XLSX), which you can download immediately upon purchase.

Curated by McKinsey-trained Executives

Unlock Operational Excellence with 100+ Lean Six Sigma SOPs – Your Complete Lean Six Sigma Toolkit

Transform your organization's performance and achieve world-class operational efficiency with our comprehensive Lean Six Sigma SOPs package. Designed for executives, Six Sigma Black Belts, Green Belts, process improvement teams, and operational leaders, this package provides over 100 standardized operating procedures covering every phase of Lean Six Sigma, ensuring consistency, compliance, and measurable results.

Whether your goal is to streamline processes, eliminate waste, enhance customer satisfaction, or accelerate Six Sigma deployment, this package is your ultimate resource. Every SOP is crafted to align with DMAIC methodology, Lean principles, Six Sigma best practices, and industry standards, making it the perfect toolkit for rapid process improvement, governance, and operational excellence initiatives.

What's Included: Full List of 100+ Lean Six Sigma SOPs

I. Lean Six Sigma Governance & Strategy
1. LSS Program Charter Development
2. LSS Deployment Roadmap
3. LSS Policy and Procedure Framework
4. Executive Sponsor Role Definition
5. LSS Project Selection Criteria
6. Project Prioritization Matrix
7. LSS KPI Definition and Tracking
8. Project Governance Committee SOP
9. Strategic Alignment of LSS Initiatives
10. LSS Communication Plan

II. Project Management & Execution
11. Project Charter Creation
12. SIPOC Development Procedure
13. Process Mapping Standards
14. Gantt Chart and Timeline Setup
15. Project Milestone Tracking
16. Risk Assessment & Mitigation SOP
17. Change Management in LSS Projects
18. Project Review Meeting Procedure
19. Project Closure and Handover SOP
20. Resource Allocation for LSS Projects

III. Define Phase (DMAIC)
21. Problem Statement Formulation
22. Goal Statement Development
23. Voice of Customer (VOC) Collection
24. Critical to Quality (CTQ) Identification
25. Stakeholder Analysis and Engagement
26. Process Boundaries Definition
27. High-Level Process Mapping
28. Customer Requirements Documentation
29. Project Scope Definition
30. SIPOC Validation and Approval

IV. Measure Phase
31. Data Collection Planning
32. Measurement System Analysis (MSA)
33. Baseline Performance Measurement
34. Sampling Plan Development
35. Data Validation Procedure
36. Process Capability Assessment
37. Measurement Data Logging
38. Control Chart Setup
39. Key Metrics Documentation
40. Data Accuracy Verification

V. Analyze Phase
41. Root Cause Analysis SOP
42. Fishbone (Ishikawa) Diagram Procedure
43. 5 Whys Analysis
44. Pareto Analysis SOP
45. Failure Mode and Effects Analysis (FMEA)
46. Hypothesis Testing Procedure
47. Regression Analysis SOP
48. Correlation Analysis SOP
49. Gap Analysis Procedure
50. Value Stream Mapping Analysis

VI. Improve Phase
51. Brainstorming Workshop SOP
52. Solution Prioritization Procedure
53. Design of Experiments (DOE)
54. Pilot Testing Plan
55. Kaizen Event Implementation
56. Standardized Work Development
57. Lean Tools Implementation SOP
58. Waste Reduction Planning
59. Process Optimization Procedure
60. Error Proofing (Poka-Yoke) Implementation

VII. Control Phase
61. Control Plan Development
62. Statistical Process Control (SPC)
63. Process Monitoring Procedure
64. Visual Management SOP
65. Process Auditing SOP
66. Corrective Action Procedure
67. Preventive Action SOP
68. KPI Tracking and Reporting
69. Control Chart Review SOP
70. Sustaining Improvements Procedure

VIII. Lean Tools & Techniques
71. 5S Implementation SOP
72. Kaizen Event Planning
73. Kanban System SOP
74. Just-in-Time (JIT) Implementation
75. Value Stream Mapping SOP
76. Total Productive Maintenance (TPM)
77. Cellular Manufacturing SOP
78. Standard Work SOP
79. Quick Changeover (SMED) SOP
80. Visual Workplace Implementation

IX. Six Sigma Tools & Techniques
81. DMAIC Framework SOP
82. DFSS (Design for Six Sigma) Overview
83. FMEA Implementation SOP
84. Process Capability Analysis SOP
85. Hypothesis Testing SOP
86. Regression Analysis SOP
87. Control Charts for Process Stability
88. Statistical Sampling SOP
89. Measurement System Analysis (MSA)
90. Root Cause Analysis Techniques

X. Training & Competency
91. LSS Training Plan SOP
92. Green Belt Certification Process
93. Black Belt Certification Process
94. LSS Competency Assessment
95. Project Mentoring SOP
96. Knowledge Management SOP
97. Training Needs Analysis
98. LSS Workshop Facilitation SOP
99. Refresher Training SOP
100. Internal Auditor Training Procedure

XI. Documentation & Reporting
101. SOP Documentation Standards
102. Project Report Template SOP
103. Data Collection Forms SOP
104. KPI Dashboard Creation SOP
105. LSS Metrics Reporting SOP
106. Visual Management Board SOP
107. Lessons Learned Documentation
108. Knowledge Repository Management
109. Meeting Minutes Standardization
110. Report Review and Approval SOP

XII. Audit & Compliance
111. Internal LSS Audit SOP
112. Audit Checklist Preparation
113. Nonconformance Reporting SOP
114. Corrective & Preventive Action (CAPA)
115. Compliance Verification SOP
116. Process Conformance Audit SOP
117. Audit Reporting and Follow-Up
118. Regulatory Compliance Alignment
119. LSS Certification Audit Preparation
120. Continuous Improvement Audit SOP

XIII. Supplier & Value Chain Integration
121. Supplier Process Assessment SOP
122. Supplier Performance KPI SOP
123. Vendor Quality Audit SOP
124. Supplier Improvement Action Plan
125. Value Stream Collaboration SOP
126. Supplier Lean Assessment SOP
127. Supplier Risk Assessment SOP
128. Supplier Training SOP
129. Supplier Continuous Improvement SOP
130. Supplier Communication SOP

XIV. Customer-Focused SOPs
131. Customer Feedback Collection SOP
132. Customer Complaint Resolution SOP
133. Net Promoter Score Tracking
134. Customer Journey Mapping SOP
135. VOC Data Analysis SOP
136. Customer Satisfaction KPI SOP
137. Complaint Root Cause Analysis SOP
138. Service Recovery SOP
139. Customer Escalation Management SOP
140. Customer Improvement Initiative SOP

XV. Technology & Data Management
141. LSS Software Usage SOP
142. Data Analytics SOP
143. LSS Project Tracking Software SOP
144. Data Security in LSS Projects
145. Dashboard Automation SOP
146. Cloud-based Collaboration SOP
147. Digital Value Stream Mapping SOP
148. LSS Metrics Integration SOP
149. Data Visualization Standards
150. Predictive Analytics SOP


Why Choose This Lean Six Sigma SOPs Package?

•  Over 150 SOPs covering all Lean Six Sigma phases from governance to supplier integration.
•  Ensure consistent process execution, KPI tracking, and data-driven decisions.
•  Boost project success rates, operational efficiency, and customer satisfaction.
•  Save months of development time – everything is ready-to-use and customizable.
•  Align your team with global Lean Six Sigma standards and compliance requirements.

Get Your Complete Lean Six Sigma SOPs Package Today and take your organization to world-class operational excellence, process efficiency, and measurable results!



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Source: Best Practices in Lean, Six Sigma Project Excel: 100+ Lean Six Sigma SOPs Excel (XLSX) Spreadsheet, SB Consulting